|
|
Design of inter-operational transport in a manufacturing company according to the Industry 4.0 concept
Mravec, Roman ; Vyroubal, Petr (referee) ; Bayer, Robert (advisor)
Based on the description and definition of technology and processes falling within the vision of the fourth industrial revolution with the aim of creating intelligent factories, this diploma thesis deals with the principles of the Industry 4.0 concept in Hilti's production plant with a focus on transport and supply of production equipment. The aim of the work is to create a comprehensive proposal that takes into account all the necessary aspects associated with upgrading the existing state of inter-operational transport in a particular production line to fully automated, flexible and autonomous transport of materials and products in the context of Industry 4.0. A prerequisite for creating a design is the connection of automatically guided vehicles (AGVs) serving individual transport orders. The selection of the vehicle was made taking into account the safety of movement, the method of charging, the system and network integrity of existing and proposed technologies and components. The intention is not only to automate the inter-operational service, but also on the basis of the created automation concept, the ability to autonomously procure the flow of material and products. The mathematical calculation of capacity planning in the production line helped to determine the total load and the number of vehicles needed for continuous procurement of transport requirements. The result of the design part is also the design of specific transport routes and transport conditions that AGV vehicles must comply with in order to maintain a high level of safety. Transparency and a constant overview of transported products is provided by the presented scheme for identification of production batches, Auto-ID system. The financial efficiency of the whole project elaborated in the diploma thesis is evaluated as payable after 4 years from the implementation of the proposal. The financial efficiency of the whole project elaborated in the diploma thesis is evaluated as payable after 4 years from the implementation of the proposal due to high labor costs.
|
|
| |
|
|
Optimization of the Coil Forming Workplace
Machačová, Simona ; Janírek, Martin Stanislav (referee) ; Videcká, Zdeňka (advisor)
This bachelor’s thesis deals with the analysis of the production process and its optimization. Improvement is achieved thanks to a predictive simulation. The theoretical part of the thesis describes the concepts associated with the process management of the company and measurement of work. Furthermore, the theoretical part focuses on the improvement of business processes within the process of digitalization and methodology of simulation projects associated with the creation of a predictive digital twin. The analytical part contains an introduction of the manufacturing company and a global analysis of processes. Then, with the help of several techniques, the production process which will be optimized is analyzed. The design part of the thesis describes the current simulation models and the proposed form of the process. Individual options are evaluated, and the benefits of the proposed solution are stated.
|
|
|
Optimization of the production process in the sense of Industry 4.0
Sázavský, Jakub ; Březina, Michal (referee) ; Mauder, Tomáš (advisor)
Particularly the future of industry is and will be defined by the concept of Industry 4.0. Therefore, this thesis aims to describe the basic conceptions of Industry 4.0 in relation to the production process and demonstrate the possibilities of digital twin by using simplified model of a real production line. It explains terms such as the production process, the concept of Industry 4.0 and the queueing theory. The practical part includes a model of the section of a line in the printing company by the program Tecnomatix Plant Simulation, identification of bottlenecks, possibilities of optimization and evaluation of their impacts. Then there is an example from business practice and drawn conclusions.
|
|
|
Virtuální zprovoznění výměníku nástrojů CNC stroje
Rajdl, Filip ; Staněk, Václav (referee) ; Vetiška, Jan (advisor)
The Master’s thesis deals with virtual commissioning of the CNC machine tool changer. First deals with current state of knowledge with a systematic analysis of virtual commissioning. The 3D model is created by physical properties, sensors, actuators and control signals. In the last part of this thesis, a PLC program and visualization is created. The programs needed to create a virtual commissioning are jsou NX 12.0 - Mechatronic concept designer, SIMIT Simulation Platform V10.0 a TwinCAT 3.
|
|
|
Construction and production of 3D optical scanner
Běhůnek, David ; Zouhar, Jan (referee) ; Zemčík, Oskar (advisor)
The diploma thesis is focused on an optical method for 3D scanning. There is selected photogrammetry for creating 3D models. In the practical part, a mechanism for automatic photo capture is designed and manufactured and 3D printed with using a digital camera, Arduino microcontroller and stepper motors. There are proposed two methods of capturing photographs with which digital twins of reference objects are created. The result of the work is a functional 3D scanner. The next are evaluated used methods as well as the production costs and the time required by the operator when creating a digital copy of the object is listed.
|
|
|
Predictive Simulation as a Tool for Decision Making Support
Horák, Michal ; Hruška, Tomáš (referee) ; Videcká, Zdeňka (advisor)
The bachelor's thesis focuses on analysis and optimization of the assembly line of gear pumps. The bachelor's thesis contains a suggestions for changes on this assembly line in order to balance the line and optimize utilization of operators on the line. The solution uses a dynamic simulation model that corresponds with the real state of the line. The simulation model is further used for experiments and selection of the ideal solution with respect to the selected objectives
|
|
|
Design and implementation of control program for CNC machine via B&R Automation
Vavrík, Michal ; Lang, Stanislav (referee) ; Parák, Roman (advisor)
The aim of the diploma thesis is the robotization of a conventional milling machine to a CNC milling machine using a programmable logic controller. The theoretical part of the thesis contains a description of machine tools and industry 4.0, an overview of Optimum Maschinen and B&R Automation companies, including products, and a description of the G code programming language. At the beginning of the practical part, the selected hardware, its connection and tuning of motors are described. Furthermore, the practical part explains the method of motor control and processing of CNC programs in G code. The following chapters discuss the creation of industrial visualizations for machine control and digital twin for testing purposes. The conclusion describes the evaluation of the results and indicates the possibilities for future expansion of the machine and its implementation in an automated cell in the sense of industry 4.0.
|
|
|
Virtual twin for testbed Industry 4.0
Husák, Michal ; Pásek, Jan (referee) ; Kaczmarczyk, Václav (advisor)
The goal of my master‘s thesis is to create a digital twin of a testbed Barman. The Barman is a school model of autonomous mixed drinks production line that demonstrates the principles of Industry 4.0. In the theoretical part of the thesis, the choice of a suitable tool for virtualization is discussed. The Tecnomatix Process Simulate and the Mechatronic Concept Designer module integrated in the NX platform is compared. The practical part of the work is divided into two phases. The first phase was about looking for a way to integrate the robotic SCARA manipulator. The second phase was focused on the virtualization of the cell Shaker in the latter of the tools mentioned before. This work is designed as a guide for creating and verifying the concept of a digital twin.
|
|
|
Robotic palletization controlled by PLC
Šefránek, Adam ; Blaha, Petr (referee) ; Pivoňka, Petr (advisor)
The master's thesis deals with a robotic palletizing controlled by PLC. The first part provides examples of palletizing machines. The second part shows how ABB robot is controlled by B&R Automation PLC. The third part introduces selected approaches for automated pallet pattern generation. The fourth part designs library that allows pallet patterns to be generated using B&R Automation PLC. Fifth part covers creation of virtual palleziting cell, which is used to test library for automated pallet pattern generation.
|
guest ::
