|
| |
|
|
Optimum layout of pressing line for the production of reflectors at Automotive Lighting
Šťastný, Michal ; Hrbáček, Jan (referee) ; Kubík, Roman (advisor)
This thesis deals with optimization of a press line part for the manufacture of reflectors present at the Automotive Lighting Company, Jihlava. The first part focuses on describing the current workplace layout of the press line. The workplaces are located inconveniently and thus require a larger number of operators and a considerable amount of manual work. The second part of the thesis proposes layout solutions for the injection presses and for other machine parts. At the same time, a smoother transition design is proposed for the press line and for the manufacturing section that follows. Based on an evaluation of selected criteria, the optimum version is chosen, thereby adding to the efficiency of the molding process by reducing the number of operators required, by lowering the proportion of manual work relative to other activities, and by limiting the risk of poor quality. The conclusion of the thesis sums up the necessary investment costs and offers an economic assessment of introducing the selected press line arrangement to operation.
|
|
|
Technological analysis of the usability of new thermosetting materials for the construction of headlamps
Rašner, Martin ; Kolář, Michal (referee) ; Píška, Miroslav (advisor)
The diploma thesis presents the usability of a new thermosetting material BMC for the construction of a car headlight. In the theoretical part there are described headlights, basic characteristics and properties of plastics focussing on polymer composite materials and material testing. The practical part deals with the processing of test samples for mechanical testing by compression moulding and also with the production of real samples of reflectors and carrier frames by injection moulding. The evaluation is based on comparison of the results of the performed tests of alternative material and the currently used BMC TETRADUR TD 492/2 in HELLA Autotechnik Nova s.r.o. Basic physical-mechanical properties such as strength, stiffness, toughness and hardness are tested and monitored. The reflectors and carrier frames are assembled into the headlight and then tested according to legal and customers´ requirements for climate and vibration resistance and photometry.
|
|
|
Control of headlight assembly line
Sikora, Martin ; Hynčica, Ondřej (referee) ; Štohl, Radek (advisor)
This thesis deals with design of the reflector assembly line. The document contains the analysis of the customer requirements sheet. In short there is written how to put the parts of the reflector together. The Poka-Yoke method is properly described in this work too. This method is used to design of the actions, which are trying to decrease the risk level of wrong reflector composition as low as it is possible. FMEA and PFMEA methods are explained in theory. There is the plan how to make the analysis too. The instrumentation of one part of the line is designed according to this analysis and according to the customer requirements. The OEE pointer is used to test the right effect of the Poka-Yoke method. The next aim of this thesis is to compare chosen PLCs for control of the assembly line and to choose one of them. On the base of the analysis there is designed the control program in the flowcharts form. One part of this thesis is focused on design of the visualization for the chosen operational panel.
|
|
|
Placement Optimization of Projector Lens
Bezděk, Matěj ; Važík, Jiří (referee) ; Novotný, Pavel (advisor)
This diploma thesis deals with the creation of engineering design of holder of projector lens. The thesis is created in cooperation with department of development in Varroc Lighting Systems, s.r.o. Initial part provides a brief description of the development of lighting technology used in car´s headlamps. The following part describes solutions currently used in clamping the lens in holder. The main part of the thesis focuses on the design of holder of projector lens itself. Projector lenses testing provide critical values of cohesive failure of the lens material, which cannot be exceed during the process of lens fitting and its subsequent clamping. In the final part the engineering design is verified and optimized using finite element analysis.
|
|
| |
|
| |
|
|
Directional antenna for 60 GHz frequency band
Kratochvíl, Jakub ; Pítra, Kamil (referee) ; Láčík, Jaroslav (advisor)
The aim of this diploma thesis is to study the possibilities and problems of low-profile antennas and subsequently to design a directional antenna with spherical reflector for millimeter wavelengths. The theoretical part deals with basic information about horn and reflector antennas, and about SIW technology. In addition, the thesis deals with the specific design and modeling of the antenna using CST Microwave Studio. The simulated design achieved a sufficient bandwidth to cover ISM (57 GHz to 64 GHz) with gain 13.6 dBi at 60 GHz frequency. On fabricated antenna, the antenna impedance ratios were worse and the target bandwidth was not reached. Antenna gain was 14.33 dBi at 60 GHz frequency.
|
|
|
The effect of manufacturing inaccuracies on the final light intensity distribution of an automotive headlamp
Březnová, Tereza ; Lysa, Bohuslav (referee) ; Novotný, Jan (advisor)
The thesis deals with the issue of headlamp defects arising during production and their impact on the resulting light trail. The thesis describes and analyses defects arising during individual correction loops. Their analysis was carried out in order to provide measures for other projects. The main defects that have been assessed include the position of the light source, the quality of the optical surfaces and the associated quality of the plating, inaccuracies of the optical surfaces, dimensional variations due to installation technology and defects on the cover glass. The proposed measures concern the pressing tool, accuracy of machining and surface polishing. The thesis also includes designing solutions for quick identification of the surface quality of the cover glass by remote projection. Individual defects were described by their originators, their seriousness and their reparability. Based on this information, recommendations for production are proposed.
|
|
|
Planar and wired Yagi-Uda antennas
Křepela, Pavel ; Pokorný, Michal (referee) ; Mikulášek, Tomáš (advisor)
This work deals with the study of Yagi-Uda antennas, followed by analysis and design of planar antenna with wired reflector. The first part focused on the analysis of the antenna and parameters. Another part of the continuing investigation of the optimum parameters for a given antenna followed by a design in Wi-Fi 5 GHz band. The antenna is simulated in CST Microwave Studio. The final part devoted the results achieved
|
guest ::
