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Simulation of production line
Kutík, Jakub ; Kaczmarczyk, Václav (referee) ; Pásek, Jan (advisor)
The aim of this thesis is to create a custom application to simulate production lines. The first part explains the main reasons, benefits and current trends in the field of virtual commissioning and describes several simulation tools and engineering tools from Siemens. The second part is devoted to a detailed description of features, capabilities and application interface of the PLCSIM Advanced simulation tool. The third part is devoted to design and realization of the custom simulation application, which can be used for create conveyor lines and validate user PLC program in cooperation with PLCSIM Advanced tool. This simulator was created using Unity3D game engine and C# programming language. In the last part of the thesis, a simple simulation task is created in the simulator and is tested using PLC program and visualization created in the TIA Portal engineering framework.
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Virtual commissioning of the robotic production cell
Baťka, Tomáš ; Vetiška, Jan (referee) ; Bražina, Jakub (advisor)
The diploma thesis deals with the virtual commissioning of robotic workplace designed to engrave board materials and their subsequent packaging. The summary of the knowledge that contributes to the development of the virtual commissioning as well as description of each component of the given robotic cell, are described in the theoretical part. In the practical part are described procedures such as assembling of the simulation model in Process Simulate software, creating the PLC program in integrated development environment TIA Portal or creating visualization for HMI panel. In the end, the actual commissioning of the workplace was performed, followed by additional modification and validation of the robotic program.
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Virtual commissioning of robotic production system
Sláma, Martin ; Vetiška, Jan (referee) ; Bražina, Jakub (advisor)
The diploma thesis deals with the virtual commissioning of a robotic production system, which is located at the workshop of the Institute of Production Machines, Systems and Robotics BUT. The theoretical part of the thesis contains an overview of the current state of knowledge in the field of virtual commissioning and a description of the elements to achieve it. Next, the devices located in the specified robotic production cell are described. The practical part then describes the process of creating a simulation model in the program RobotStudio and its subsequent connection with the controlling PLC in TIA Portal via SIMIT and thus perform a virtual commissioning of the workplace.
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Virtual twin for testbed Industry 4.0
Husák, Michal ; Pásek, Jan (referee) ; Kaczmarczyk, Václav (advisor)
The goal of my master‘s thesis is to create a digital twin of a testbed Barman. The Barman is a school model of autonomous mixed drinks production line that demonstrates the principles of Industry 4.0. In the theoretical part of the thesis, the choice of a suitable tool for virtualization is discussed. The Tecnomatix Process Simulate and the Mechatronic Concept Designer module integrated in the NX platform is compared. The practical part of the work is divided into two phases. The first phase was about looking for a way to integrate the robotic SCARA manipulator. The second phase was focused on the virtualization of the cell Shaker in the latter of the tools mentioned before. This work is designed as a guide for creating and verifying the concept of a digital twin.
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Virtual commissioning of the robotic completion of the shaft
Krůpa, Jiří ; Szabari, Mikuláš (referee) ; Bražina, Jakub (advisor)
This diploma thesis deals with the design and virtual commissioning of a robotic workplace for the assembly of an electric motor shaft. The theoretical part of the thesis summarizes the knowledge about virtual commissioning and briefly introduces the simulation program Process Simulate from the Tecnomatix software family. The practical part describes the design of a new robotic workplace for pre-assembly of rotors, which is to replace the three workplaces of manual assembly. The design was made on the basis of an analysis of the current state of the manual assembly process and using multicriteria analysis. The next section describes the process of creating a simulation model in the Process Simulate program and creating a PLC control program for a robotic cell in the TIA Portal program. The work also contains a proposal for the visualization of the HMI control panel using the HMI Template Suite. At the end of the work is a description of the virtual commissioning itself.
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Virtual commissioning of the one purpose measuring machine
Mour, Jiří ; Bražina, Jakub (referee) ; Štěpánek, Vojtěch (advisor)
This diploma thesis deals with the virtual commissioning of a single-purpose measuring station for measuring square-shaped plate components by a comparative method of measurement. The theoretical part deals with current methods of automatic measurement in industry and an overview of sensors for measuring length dimensions. The practical part describes the modification of the 3D model of the measuring station in the software NX Mechatronics Concept Designer and the structure of the PLC program in the software TIA Portal, including the mathematical procedure for processing measured data from the sensors. The visualization of the HMI control panel with screens for various modes of the measuring station was also processed.
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Virtual commissioning of production system
Bražina, Jakub ; Hadaš, Zdeněk (referee) ; Vetiška, Jan (advisor)
This diploma thesis deals with virtual commissioning of production system which is located in the laboratories of the Institute of Production Machines, Systems and Robotics at the BUT. The issue of virtual commissioning is described in the theoretical part of the thesis, followed by a description of each device located in this production system. The design of the 3D model, the design of the PLC control program and also the virtual commissioning itself are described in the practical part of the thesis. There is the creation of the robot‘s program described at the end of the thesis. Several Siemens software tools were used for virtual commissioning realization (TECNOMATIX Process Simulate, TIA Portal and PLCSIM Advanced 2.0).
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Virtual manufacturing
Benešl, Tomáš ; Kaczmarczyk, Václav (referee) ; Pásek, Jan (advisor)
This thesis deals with the Industry 4.0 focusing on virtual manufacturing and its inte- gration into education. The aim of the thesis is to summarize and describe the Industry 4.0, and create necessary materials designed for teaching the virtual manufacturing. There is also a discussion on the real use of the virtual manufacturing and possible economic return for firms. Moreover, software programs for the virtual manufacturing available on the market, their options and their real use are also involved in the thesis. It also includes an application design for virtual manufacturing including laboratory tu- torials and the use of this application in education. There are also suggestions for other exercises that could move the teaching of the virtual manufacturing in the Czech Republic further.
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Digital commissioning of a robotic production system for spot welding
Hradil, Antonín ; Bražina, Jakub (referee) ; Vetiška, Jan (advisor)
This thesis deals with the virtual commissioning of a semi-automatic robotic workstation designed for spot welding. The starting point of the work was a virtual model of the production system, which was used only for off-line testing of robotic operations. The aim of this work was to describe the functionality of the specified workstation, and then to bring it virtually to life both in the simulation plane and from the perspective of the PLC controller.
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Virtual commissioning of the robotic workplace for additive manufacturing
Žanda, Martin ; Štěpánek, Vojtěch (referee) ; Bražina, Jakub (advisor)
The diploma thesis deals with the virtual commissioning of a robotic workplace for additive manufacturing. The aim of this thesis is virtual commissioning of solved workplace and creating a simulation model for simulation of the production process, including ensuring the safety of the robotic workplace. This thesis is divided into 6 parts. The first part focuses on the analysis of the current state of knowledge in the field of the addressed issue. The second part is devoted to the analysis of additive manufacturing technologies. The third part introduces the addressed workplace and describes individual components. The following 2 chapters describe the process of model creation, control algorithms and virtual commissioning in the selected softwares – RobotStudio, SIMIT SP and TIA Portal. A simplified risk analysis is conducted in the final part and subsequently safety measures are proposed.
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