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Virtual commissioning of robotic production system for arc welding
Hrubeš, Kryštof ; Szabari, Mikuláš (referee) ; Bražina, Jakub (advisor)
This thesis focuses on the design and virtual commissioning of a robotic system for arc welding. The theoretical part of the thesis is dedicated to a review of the current state of knowledge in the field of welding, with a particular emphasis on arc welding in robotics. Additionally, the review addresses the issue of virtual commissioning. In the system analysis chapter, key components of the workstation such as welding torches, power sources, wire feeders, and safety equipment were analyzed. Based on a multicriteria analysis, the optimal system variant was selected. Using the ABB Robot Studio software, a detailed model, HMI, and control algorithms were created, enabling the simulation and optimization of the welding process. In the final step, virtual commissioning was carried out in the ABB Robot Studio environment.
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Programming tools for robotic workstations for cold metal deposition
Odehnal, Martin ; Šubrt, Kamil (referee) ; Vetiška, Jan (advisor)
The thesis focuses on the development of software for a robotic workstation designed for the rapid preparation of coating the surface of rotating parts using cold spray metal deposition technology. The cold spray workstation is located in the laboratories of the Institute of Materials Science and Engineering at the Faculty of Mechanical Engineering, Brno University of Technology. The developed application provides support for the institute's staff in experimental activities in this area. The theoretical part of the thesis aims to provide information to the processes associated with virtual commissioning, programming industrial robots, and the basics of cold spray technology. The practical part addresses the specific implementation of the software application and the integration of an external motor to the robotic controller via the PROFINET communication bus.
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Virtual commissioning of a robotic palletizing system
Novák, Tomáš ; Bražina, Jakub (referee) ; Vetiška, Jan (advisor)
Diploma thesis deals with a conceptual design and virtual commisioning of robotic palletizing system. The theoretical part of the diploma thesis deals in the first part of research with the current state of knowledge in the robotics implementation in the industry, definitions of virtual commisioning and softwares needed to make it happen. The second part is focused on the development and proceses of palletization. In the practical part is created a model exercise, described 3 designs of robotic cells, choice of the final design to virtual commision, components design, robot design and gripper design. The main part of the diploma thesis is focused on creating a simulation in software Process Simulate, design of control program and HMI in the interface of software TIA Portal and implementation of robotics programs to Robot Studio. The final result and the validation of virtual commisioning and single purpose machines was recorded and attached in the work attachment.
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Virtual commisioning of one purpose production cell
Vala, Martin ; Bražina, Jakub (referee) ; Štěpánek, Vojtěch (advisor)
Master thesis deals with the issue of virtual commissioning and PLC programming. In the first part of the thesis a research in the field of control systems and softwares for virtual commisioning is conducted. The second part of the thesis deals mostly with NX Mechatronics concept designer software, where the initial modification of the model and its configuration for virtual commissioning takes place. The actual preparation of the model is followed by the virtual connection of the TwinCAT 3 control system and previously mentioned NX MCD using a virtual OPC server. The control program code is then created using the TwinCAT 3 development environment to control the assembly operations. This is followed by the actual virtual commissioning of single purpose station for assembly of the steel strapping machine.
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Virtual commissioning of the robotic clock
Dvořák, Jan ; Tůma, Zdeněk (referee) ; Štěpánek, Vojtěch (advisor)
Anna Barcuchová The aim of this thesis is virtual commissioning of a digital twin of a manipulator working as a robotic clock. The thesis contains a research of PLC control systems with a focus on motion control, conceptual design of three versions of the solution of the task, flowcharts of the control algorithm and description of the creation of the digital twin in NX Mechatronics Concept Designer. For the final version of the solution, calculations were made for determining the maximum angular acceleration of the individual robotic arms. Included in the thesis is also a control program for TwinCAT 3.
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Virtual commissioning of the multi-purpose manipulator
Čech, Michal ; Vetiška, Jan (referee) ; Štěpánek, Vojtěch (advisor)
This thesis deals with the virtual commissioning of the XTS linear transport system in cooperation with an industrial robot. The theoretical part is devoted to the division of handling devices and kinematics of industrial robots. The practical part deals with the design of a demonstration task using handling devices whose movements are controlled and configured by means of a PLC using kinematic transformations. Furthermore, this part focuses on the structure of the control PLC program and HMI visualization for controlling the operation of the workplace, including the robot and XTS. The PLC program and HMI is processed in the TwinCAT 3 software environment. Finally, the functionality of the kinematic transformations is verified by virtual commissioning in the NX Mechatronics Concept Designer software.
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Virtual commissioning of robotic loading of workpieces into the machine tool
Grünwaldová, Kristýna ; Knoflíček, Radek (referee) ; Vetiška, Jan (advisor)
This thesis deals with virtual commissioning of the manipulation station using a robot, while it is a replacement of a workplace that was originally operated by employees. The aim is to make production more efficient by means of robotic loading of workpieces into the machine tool. The thesis describes a sequence of stages that lead to the virtual commissioning of the robotized workpiece placement in the RobotStudio program so that the workplace can be automated. First, it was necessary to design a new concept for the original workplace, then to create this concept in the RobotStudio program, and then to operate the individual elements of the entire workplace and to create a sequence of actions connected to each other as it would be during real operation. In the thesis the connection with the real workplace was not considered, the workplace was put into operation only virtually.
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Virtual commissioning of human and collaborative robot assembly operations
Choleva, Richard ; Knoflíček, Radek (referee) ; Szabari, Mikuláš (advisor)
This diploma thesis deals with the virtual commissioning of a robotic workstation for selected assembly operations that are performed by a human and a collaborative robot simultaneously. The theoretical part of the thesis focuses on the concept of Industry 4.0, the development of robotics in industry, collaborative robots and virtual commissioning. The practical part analyzes in detail the addressed issue, selecting a flashlight as the product for assembly. Subsequently, a collaborative workstation is designed, its safety is analyzed and following this it undergoes virtual commissioning. Finally, the economic evaluation of the project is presented and its potential practical applications are outlined.
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Virtual commissioning of a robotic learning production system
Baránek, Martin ; Štěpánek, Vojtěch (referee) ; Vetiška, Jan (advisor)
Diploma thesis deals with the virtual commissioning of a educational robotic workplace. The theoretical part of the thesis deals with the research of the current state of knowledge of the use of robots in industry, methods of their programming, possibilities of controlling robotic workplaces and methods of procedures for virtual commissioning of robotic workplaces. The practical part of the thesis is devoted to the virtual commissioning of the workplace in Tecnomatix Process Simulate, specifically the processing of the workplace model for simulation and creation of robotic programs, and the creation of PLC control and HMI in the TwinCAT 3 environment.
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Virtual commissioning of a robotic learning system
Dejmek, Tomáš ; Knoflíček, Radek (referee) ; Vetiška, Jan (advisor)
This bachelor thesis deals with the virtual commissioning of a robotic system. This system is located in the premises of the Institute of Production Machines, Systems and Robotics of Brno University of Technology. Virtual commissioning has become an indispensable component in the creation of automated workplaces in recent years. It has an impact on reducing costs and downtime in production. The thesis contains a theoretical part, which is devoted to the research of topics related to virtual commissioning. This is put into a broader context with the concept of Industry 4.0. This is followed by a description of the parts of the robotic system and a description of the operations to be performed by the system. The practical part is devoted to a description of the creation of a simulation model in the RobotStudio software. This is followed by the last part, which introduces the creation of educational materials. These materials are text files containing a detailed procedure for working with RobotStudio. The output of this work is the virtual commissioning and creation of the tutorial materials.
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