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Numerical model of lattice structure under dynamic loading made by Selective Laser Melting technology
Červinek, Ondřej ; Maňas, Pavel (referee) ; Vrána, Radek (advisor)
For the purpose of mechanical impact energy absorption in the transport industry are mainly used special profile absorbers. For highly specialized applications is required to use components that are designed for specific kind of deformation. Example of these parts are industrial-made metal foams or micro-lattice structures produced by SLM technology. This paper focuses on low-velocity dynamic loading prediction of BCC micro-lattice structure made of aluminum alloy AlSi10Mg by SLM technology (SLM 280HL). For this purpose dynamic FEM simulaton of the micro-lattice structure was developed, supplemented by model of BCC structure material obtained from mechanical testing. Real geometry of tested samples obtained from optical measurement (Atos Triple Scan III) was further implemented in the numerical model. Dynamic BCC structure load experiment was performed on a drop-weight tester. Behavior of structured material in drop-weight test was described by the course of deformation and reaction forces over time. Comparable results were obtained for flat loading of dynamic FEM simulation and experiment. Inclusion of production phenomena in simulation led to increased accuracy and compliance with experiment. Tool for testing the effect of geometry change on mechanical properties was created. To achieve more accurate results with puncture load, it is necessary to modify the material model with real material deformation at test sample failure.
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THE USE OF ELETRONIC MEASURING SYSTEMS FOR MONITORING STRUCTURES
Kovács, Pavel ; Zich, Miloš (referee) ; Doc.Ing. Karel Kubečka, Ph.D (referee) ; Daněk, Petr (advisor)
This thesis deals with the use of the electronic measuring systems for monitoring structures. The first part of this work is focused on mapping the available measuring systems for monitoring deformations and strains, from the point of their measurement accuracy, the real advantages and disadvantages, including examples of monitoring of constructions. In the second part were selected measuring systems for monitoring strains and deflection interest structure. Subsequently, the measuring system with online recording into the tested roof structure was installed and the loading test was performed. Obtained data were compared with other two independent measurements. In the last part of the thesis, the measured values of each independent measurements were compared together, and with the values calculated from the mathematical model. The achieved results show that the installed monitoring system is capable to reliably measure deformation of the structure in real time and thus to warn the building administrator against the potential danger in advance.
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The developement of SLM laser strategy for lattice structure fabrication
Jaroš, Jan ; Dočekalová, Kateřina (referee) ; Vrána, Radek (advisor)
Additive technology (AT) is increasingly used to design unique parts, mainly due to the ability to produce complex structures such as lattice structures. However, this also includes the need to modify the process parameters or the production strategy of the AT, which is usually set to produce volume geometry. Using samples corresponding to the geometries of the lattice structures, the exact input values were measured, which were used to design the SLM (Selective laser melting) production process using a contour strategy. Thanks to this, vertical and angled (35.26°) struts with low porosity (up to 0.2 %), low surface roughness and high dimensional accuracy were produced. Porosity was measured on µCT, surface roughness and dimensional accuracy were measured on STL data. The results show that if the parameters of the SLM process are set correctly, it is possible to produce struts with low porosity and surface roughness using different combinations of laser power and scanning speed. The above findings were used in the creation of script that allow the selection of suitable process parameters to produce lattice structures.
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Topological optimization and lattice structures for aerospace components
Petržela, Zdeněk ; Hutař, Pavel (referee) ; Paloušek, David (advisor)
Low product weight in combination with high mechanical properties play a crucial role in reducing operating costs in the aerospace industry. For this purpose, topology optimization and lattice structures are used. Additive manufacturing processes enable the production of optimized parts with geometric complexity. So far, no clear and comprehensive approach for designing a machine part with reduced weight in this way has been presented. The aim of this work was to map the topology optimization process with the use of lattice structures, corrected by experimentally determined production limits. Furthermore, the work deals with the implementation of the proposed methodology in optimization of a real machine part, its production from AlSi10Mg metal powder using selective laser melting technology, and verification of its manufacturing accuracy and vibration response. To determine the production limits, a series of lattice strut tests were performed. According to dimensional, weight and porosity analysis of lattice struts, a minimum applicable cross-section of the strut was chosen. Struts with this cross-section were subsequently applied into the beam samples with the BCC and BCCz lattice structure. Based on the mechanical response, the BCCz lattice structure was selected for application in the optimized part. For a more accurate mechanical behaviour prediction, based on actual lattice structure response, corrected elasticity modulus and yield strength value for BCCz lattice type were determined. These parameters were applied into FEM simulation in the lattice optimization phase. After solving the problem of lattice structure geometry export from FEM software, the optimization methodology could be completely defined, the part was manufactured, and the design potential was verified.
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Design of lattice structures for additive manufacturing using Selective Laser Melting technology
Vrána, Radek ; Maňas, Pavel (referee) ; Koutný, Daniel (advisor)
Metal additive technology allows to create objects with complex shape that are very difficult to produce by conventional technologies. An example of such component is a porous structure which is composed of periodical truss cells. This diploma thesis deals with the prediction of the mechanical properties of very small lattice structures made of additive manufacturing technology Selective Laser Melting. Using the proposed test specimens it was found that real dimensions of the trusses varies with size and orientation to the base platform. It was proposed and tested samples for rod tensile test made of SLM. Based on the real information about dimensions and mechanical properties of rods were predicted mechanical properties of lattice structures. A lot of mechanical tests were carried out to obtain the real mechanical properties. Test results and conclusions are described in the thesis.
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Multipurpose Hall Jaroměřice nad Rokytnou
Mikulincová, Denisa ; Teplý, Vladimír (referee) ; Odvárka, Antonín (advisor) ; Matějka, Libor (advisor)
The assignment is the design of a multi-purpose hall in Jaroměřice nad Rokytnou. Building is designed on the site of a former city gym and should serve in a similar way. The multi-purpose hall provides space for sports activities and cultural events. The hall also includes areas for preparing snacks and smaller halls. The building is designed as barrier-free. The building has a longitudinal shape, respects the urban layout of the original structure. The roof of the hall is partly designed as a residential. The building has access to playgrounds and tennis courts.
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Lattice Topology Optimization in ANSYS software
Černák, Martin ; Vaverka, Ondřej (referee) ; Vrána, Radek (advisor)
ANSYS is one of the first commercially available software which allows to make topology optimization of lattice structures. In this bachelor’s thesis optimization workflow, calibration of numerical model, validation of numerical results and revelation of influence of basic parameters involved in computation – cell type, minimum and maximum relative density, cell size and used discretization, are showed. Optimised part was compared by means of FEM and homogenization with available experimental data. Subsequently, influence of basic parameters was evaluated. It was shown that optimized structure is stiffer than benchmark and influence of basic parameters for mechanical response and computational complexity was introduced. Simultaneously, it was shown that homogenization overestimated mechanical response. The findings of bachelor’s thesis validate computational model in program ANSYS and can be used for more effective making of optimization models.
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Static and dynamic assessment of an outlook tower construction
Valíček, Jan ; Kala, Jiří (referee) ; Salajka, Vlastislav (advisor)
This thesis deals with static and dynamic analysis of an lookout tower construction. For dynamic analysis a computational model in ANSYS software is created. Static analysis is performed by Scia Engineer software. Both of this software use finite element method. It is also focused on wind load determination by Eurocode 1, structural factor calculation, modal analysis and vortex shedding. Verification of selected parts according to Eurocodes is included.
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The steel roof structure of a sport hall
Frank, Ivo ; Barnat,, Jan (referee) ; Štrba, Michal (advisor)
The subject of this bachelor’s thesis is to design the steel roof structure of a sport hall in the area of city Jihlava. The plan dimensions of the structure are rectangural 45.200 x 40.300 m. The height of the structure is 15.150 m. The hall is designed by cylindrical roof. The main load bearing structure is created by arch lattice frame. The width of the frame is 40.300 m. The spacing of frames is 9.000 m. Frames are connected by lattice purlins‘. Purlins’are arranged radially. Longitudal rigidity of the structure is provided by transverse wind braces and upper beams of the purlins‘. Roof covering is made of roof panels laid directly on the purlins‘. The cladding is made of panels too. In the front of the structure is the cladding made by self-supported structure, which is not part of this thesis.
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