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Manufacturing concept of a composite swing arm
Gregor, Lukáš ; Slaný, Martin (referee) ; Zouhar, Jan (advisor)
The subject of this master’s thesis is manufacturing design and production of CFRP swingarm prototype for off-road motorcycle. Theoretical part describes conventional types of swingarm, provides basic introduction to composites and manufacturing technologies. Practical part describes production steps, assembly jigs and assembly process. The last part of thesis deals with measuring stiffness properties using photogrammetry system TRITOP.
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Design of airframe mold for ultra-light aircraft manufacturing
Zatočilová, Aneta ; Dočkal, Aleš (referee) ; Paloušek, David (advisor)
This diploma thesis deals with digital data processing during the design of a mould of ultralight airplane airframe. The final digital model meets the demands on manufacturability by using CNC machining. The realization, in compliance with the reverse engineering approach, was conceived in four phases, which had to be solved step by step in order to preserve the continuity of the process. The phases correspond to the main chapters of the practical part of the thesis. The first part is focused on 3D digitalization of airplane fuselage by using an optic scanner ATOS and photogrammetric system Tritop. The result of this part is digital data of fuselage geometry in form of polygon grid. Next part deals with software reconstruction of collected data – by optimizing polygon grid in order to provide suitable base for surface modeling. The third part, the most time demanding, handles the creation of airplane fuselage surface model. Geometry has to satisfy requirements for smoothness and tangential or curvative connection of surfaces, including other requirements resulting from model usage. The final part of the thesis documents the procedure of deriving a mould from the aircraft fuselage geometry.
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Vehicle Center of Gravity Measurement
Štěpánek, Tomáš ; Rasch, František (referee) ; Blaťák, Ondřej (advisor)
This diploma thesis is devoted to problems of measurement centre of gravity position. At the beginning diploma thesis is created summary of methods to measuring moment of inertia and position measuring of centre of gravity of vehicle. Proposal is in-process on the basis method weighing on oblique position. And measurement is possible in Institute of automotive engineering in Brno. Is proposed measuring platform and preparative for obstruct changes of centre of gravity position at measuring. Measuring procedure is described and is derived formula toward calculation position of gravity centre of vehicle. To troubleshooting parts of platform are elaborate solidity calculations. In final parts diploma thesis are mentioned results from these measurements. Drawing documentation of platform and programme for calculation of centre of gravity of vehicle is enclosed in diploma thesis.
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Manufacturing concept of a composite swing arm
Gregor, Lukáš ; Slaný, Martin (referee) ; Zouhar, Jan (advisor)
The subject of this master’s thesis is manufacturing design and production of CFRP swingarm prototype for off-road motorcycle. Theoretical part describes conventional types of swingarm, provides basic introduction to composites and manufacturing technologies. Practical part describes production steps, assembly jigs and assembly process. The last part of thesis deals with measuring stiffness properties using photogrammetry system TRITOP.
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The theoretical and actual measurement accuracy of TRITOP photogrammetry system
Klus, Patrik ; Mendřický, Radomír (referee) ; Zatočilová, Aneta (advisor)
This diploma thesis examines the impact of selected factors on the measurement accuracy of Tritop photogrammetry system and verifies the validity of theoretical predictive formulas. Primary attention is given to factors that are easily influenced by the inspector - namely number of captured images, shooting distance, number of scale bars and number of coded targets. In addition, experiments dealing with the measurement automation and the use of external color filter are also described in this thesis. Seven scale bars placed on a jig of cube shape were subject of the measurements (according to VDI/VDE 2634 standard). Two approaches were used in order to obtain measurement deviations – reference values, from which the measured data were subtracted to obtain deviations, were known due to the use of scale bars. Second approach consisted in evaluation of deviations from software Tritop Professional. The results showed that the number of photographs and shooting distance have the greatest impact on measurement accuracy of Tritop system. The accuracy was also influenced by number of coded targets in the scene or by use of the external green filter. Measured data were compared to the values obtained from predictive formulas. The results showed that the formula defined by the GOM company has a prediction accuracy of more than 96 %. However the formula is dependent on the input parameter called “Image accuracy” for which the value recommendations are made in this work. The results of this work can help predict measurement uncertainties more precisely and optimize the measurement methodology of Tritop photogrammetry system.
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Calibration of GOM ATOS optical coordinate measuring machines
Košťák, Ondřej ; Jankových, Róbert (referee) ; Harčarík, Matej (advisor)
This master’s thesis contains the basic division of 3D methods which are used for reconstruction of measured objects. Furthermore the types of structured light patterns used for 3D triangulation. It also contains a description of the construction and functions of GOM ATOS and TRITOP machines. Primarily the thesis deals with the calibration of these machines, the design of suitable materials standard of size and the internal calibration methodology used by ŠKODA AUTO a.s. The text also includes verification of the proposed calibration procedure in practice, proposal for determination of calibration uncertainties and recommendations for practice.
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Method for evaluation accuracy of milling robots
Cabalka, Jan ; Slaný, Martin (referee) ; Zouhar, Jan (advisor)
This thesis describes the design of methodology for measuring the accuracy of robot machining. It describes the theoretical properties and classification of commercially available methods for precision measurement. In the practical part, a test workpiece is manufactured and positions and toolpaths are measured by the Pontos system. The proposals are based on the MCAE Systems company's equipment.
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Torsional stiffness of Formula Student frame
Jurnečka, Ladislav ; Ramík, Pavel (referee) ; Porteš, Petr (advisor)
Diploma thesis deals with detection of torsional stiffness with using photogrammetric equipment TRITOP device and subsequent comparison with created computational model in FEM software. Measurement and calculations were accomplished according to tutorials, which are the most effective and giving the most accurate results. Next the optional method of measurement of torsional stiffness in practice is formed for future formula series called Dragon. The reasons of different results and suggestion of optimalization are sum up in the end of the thesis.
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Measurement of the suspension flexibility
Suchý, Jan ; Zháňal, Lubor (referee) ; Porteš, Petr (advisor)
The thesis is focused on the method of determining the position of the wheel using photogrammetric equipment Tritop. Verification of the method is performed by measuring of the Formula Student Dragon II. Measured data are processed by algorithm for calculating compiled in Matlab software. The final section describes a concept the measurement of the suspension flexibility on the UADI device.
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Using 3D Scanning for the Preparation of Steam Turbines Cast Parts for Machining
Michalisko, Jan ; Sedlák, Josef (referee) ; Madaj, Martin (advisor)
The technical paper deals with the application of 3D scanning for the preparation of cast machining which is a part of steam turbines manufactured by the Industrial Turbo machinery branch office of the Siemens Ltd. in Brno. There is a theoretic explanation of general terms which relate to the 3D digitization process in the first part. Further in the theoretic part, the used digitization systems TRITOP and ATOS are described in detail. In practical part, the analysis of the current process has been carried out and the alternate process of the cast preparation for a subsequent machining has been suggested. By means of above mentioned systems, the cast has been converted in a digital form and compared with the source CAD module. The comparison results in material allowance check and the suitable setting for a following machining process. In conclusion, the technical economic evaluation of both processes has been carried out.
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