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Automation of stators production
Šula, Martin ; Kubela, Tomáš (referee) ; Pochylý, Aleš (advisor)
The diploma thesis deals with the design of a robotic workplace layout for finishing operations on the stator of an electric motor. Three variants of the workplace layout were created, these variants were evaluated, and then the most suitable variant was selected. Suitable subcomponents have been created for this variant, such as the end effector, deburring spindles, rotary stand and milling table. A risk analysis was also created for her to ensure the safety and protection of the operator. The most suitable variant was transferred to the Process Simulate software, where its functionality was verified and the real cell cycle was determined.
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Virtual commissioning of the robotic production cell
Baťka, Tomáš ; Vetiška, Jan (referee) ; Bražina, Jakub (advisor)
The diploma thesis deals with the virtual commissioning of robotic workplace designed to engrave board materials and their subsequent packaging. The summary of the knowledge that contributes to the development of the virtual commissioning as well as description of each component of the given robotic cell, are described in the theoretical part. In the practical part are described procedures such as assembling of the simulation model in Process Simulate software, creating the PLC program in integrated development environment TIA Portal or creating visualization for HMI panel. In the end, the actual commissioning of the workplace was performed, followed by additional modification and validation of the robotic program.
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Digital commissioning of a robotic production system for resistance welding
Šuba, Marek ; Bražina, Jakub (referee) ; Vetiška, Jan (advisor)
The subject of this diploma thesis is the simulation and digital commissioning of a robotic production system for welding elements such as studs on sheet metal parts. The basis of the work is search of information related to industrial robots, PLC control, tools used for welding, fixtures, manipulators, sensors, safety and protection elements commonly used in such production systems. The second part of the work deals with the given problem and it is a virtual commissioning of the given concept of a robotic production system. This means creating its simulation model in the Process Simulate environment, selecting robots, creating robotic trajectories, collision analysis, creating sensors, signals and optimization. Last part includes the connection of the simulation model with the software S-7PLCSIM Advanced and TIA Portal, the creation of control PLC logic in the form of a program, visualization and verification of their functionality using the above-mentioned connection with the simulation model.
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Design, simulation and control of robotic cell for spot and continual welding
Holíček, Jozef ; Pásek, Jan (referee) ; Kaczmarczyk, Václav (advisor)
This thesis deals with modeling and simulation of production process, which consists of a few stationary robots. This model of production process is made in program Tecnomatix Process Simulate. Principle of digital manufacturing and virtual production is described in the first chapter. The second chapter describes how to work with program Tecnomatix Process Simulate and how to make a design of production process of continuous and spot welding. The controlling program of PLC SIMATIC 300 and the program for process visualization are described in the last chapter.
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Design of a Robotic Cell for Spot Welding Application
Kaňa, Vojtěch ; Kubela, Tomáš (referee) ; Pochylý, Aleš (advisor)
The aim of this thesis was to design a robotic cell for spot welding of seat reinforcement and the subsequent automatic transport of the part from the cell. Both construction plan and process simulation in Process Simulate should be performed there. It is therefore an application for the automotive industry. The cell consists of a device into which the operator places the parts and is placed on the designed turntable. The welding is performed by two Kuka robots and welding tongs attached to them. The thesis deals with the design of the structure and the choice of individual components, as well as their appropriate deployment in the cell. Along with the design of the cell, the simulation was processed in the software. The output of the thesis is a 3D model of the workplace, simulation of the whole process of welding and manipulation and evaluation of the cell cycle using the RCS module.
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Virtual commissioning of the robotic completion of the shaft
Krůpa, Jiří ; Szabari, Mikuláš (referee) ; Bražina, Jakub (advisor)
This diploma thesis deals with the design and virtual commissioning of a robotic workplace for the assembly of an electric motor shaft. The theoretical part of the thesis summarizes the knowledge about virtual commissioning and briefly introduces the simulation program Process Simulate from the Tecnomatix software family. The practical part describes the design of a new robotic workplace for pre-assembly of rotors, which is to replace the three workplaces of manual assembly. The design was made on the basis of an analysis of the current state of the manual assembly process and using multicriteria analysis. The next section describes the process of creating a simulation model in the Process Simulate program and creating a PLC control program for a robotic cell in the TIA Portal program. The work also contains a proposal for the visualization of the HMI control panel using the HMI Template Suite. At the end of the work is a description of the virtual commissioning itself.
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Virtual commissioning of production system
Bražina, Jakub ; Hadaš, Zdeněk (referee) ; Vetiška, Jan (advisor)
This diploma thesis deals with virtual commissioning of production system which is located in the laboratories of the Institute of Production Machines, Systems and Robotics at the BUT. The issue of virtual commissioning is described in the theoretical part of the thesis, followed by a description of each device located in this production system. The design of the 3D model, the design of the PLC control program and also the virtual commissioning itself are described in the practical part of the thesis. There is the creation of the robot‘s program described at the end of the thesis. Several Siemens software tools were used for virtual commissioning realization (TECNOMATIX Process Simulate, TIA Portal and PLCSIM Advanced 2.0).
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Robotization of rivet processes
Tomeček, Radim ; Parák, Roman (referee) ; Simeonov, Simeon (advisor)
This bachelor thesis deals with design, creation of 3D model and simulation of robotic riveting cell. The aim is to create movable 3D model of this cell including simulation of riveting process and manipulative operations. The first theoretical part is divided into two main topics – riveting and robotization. Other parts deal with designing, creating and simulating of this model by Siemens software Process Simulate.
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Design and implementation of Industry 4.0 testbed functional modules
Podrabský, Tomáš ; Pásek, Jan (referee) ; Kaczmarczyk, Václav (advisor)
In this work I deal with the project of an automated robotic bartender, whose task is to show model concepts such as virtual commissioning, digital factory or industry 4.0. The work resolves two parts (cells) for the overall construction. Individual cells are solved from the design and realization of the construction through the virtual verification of operation to the design and realization of the control itself for the given cells. The construction solution was created in SolidEdge ST10. Virtual verification will be solved in the Tecnomatix Process Simulate program and the implementation of PLC and HMI control by Siemens is programmed in the TIA Portal. Wiring diagrams were drawn in the student version of the EPLAN design environment. Other colleagues work on other parts of the barman project.
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