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Virtual commisioning of one purpose production cell
Vala, Martin ; Bražina, Jakub (referee) ; Štěpánek, Vojtěch (advisor)
Master thesis deals with the issue of virtual commissioning and PLC programming. In the first part of the thesis a research in the field of control systems and softwares for virtual commisioning is conducted. The second part of the thesis deals mostly with NX Mechatronics concept designer software, where the initial modification of the model and its configuration for virtual commissioning takes place. The actual preparation of the model is followed by the virtual connection of the TwinCAT 3 control system and previously mentioned NX MCD using a virtual OPC server. The control program code is then created using the TwinCAT 3 development environment to control the assembly operations. This is followed by the actual virtual commissioning of single purpose station for assembly of the steel strapping machine.
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Using the Beckhoff PLC platform to control the kinematics of an industrial manipulator
Szendi, Adam ; Szabari, Mikuláš (referee) ; Štěpánek, Vojtěch (advisor)
This diploma thesis deals with the development of the control system on the Beckhoff platform for controlling the Scorbot ER7 robot located in the laboratories of the Institute of Manufacturing Machines, Systems and Robotics at BUT. The theoretical part summarizes the basic kinematic structures of industrial robots and manipulators used in practice and also describes the kinematics supported by the Beckhoff platform. The practical part describes the design process of the 3D model including modifications in the NX Mechatronics Concept Designer software and the development of the control PLC program in the TwinCAT3 software including HMI visualizations. At the end of the thesis, the process of virtual commissioning and the selection of the hardware components are described.
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Virtual twin for testbed Industry 4.0
Husák, Michal ; Pásek, Jan (referee) ; Kaczmarczyk, Václav (advisor)
The goal of my master‘s thesis is to create a digital twin of a testbed Barman. The Barman is a school model of autonomous mixed drinks production line that demonstrates the principles of Industry 4.0. In the theoretical part of the thesis, the choice of a suitable tool for virtualization is discussed. The Tecnomatix Process Simulate and the Mechatronic Concept Designer module integrated in the NX platform is compared. The practical part of the work is divided into two phases. The first phase was about looking for a way to integrate the robotic SCARA manipulator. The second phase was focused on the virtualization of the cell Shaker in the latter of the tools mentioned before. This work is designed as a guide for creating and verifying the concept of a digital twin.
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Design of digital twinn of CNC machine tool
Staněk, Václav ; Vetiška, Jan (referee) ; Holub, Michal (advisor)
The Master’s thesis deals with design of digital twins of machine tools and application of designed procedure on a case study – digital twin of the machine tool MCV 754 Quick. In the first part are described current roles of digital twins in the field of machine tools and also hardware and software options for creating them. Software and hardware tools by Siemens (Mechatronics Concept Designer and SIMIT) are used for the case study. The complex procedure of creating the digital twin is designed in the second part, starting with preparation of a model, ending with the virtual commissioning of the machine tool MCV 754 Quick. The procedure is described in detail, including preparation of 3D model of the machine tool, assignment of physical properties and joints, preparation of PLC, connection all the elements of the whole system: Sinumerik – SIMIT – Mechatronics Concept Designer and controlling the twin via CNC automation system. Output of the thesis is the virtually commissioned machine tool, capable of being controlled by Sinumerik 840D sl. This is the first step in development of the full-fledged digital twin of machine tool, which can be used for testing the functionality and capability of this new technology in industry.
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Virtual commissioning of the one purpose measuring machine
Mour, Jiří ; Bražina, Jakub (referee) ; Štěpánek, Vojtěch (advisor)
This diploma thesis deals with the virtual commissioning of a single-purpose measuring station for measuring square-shaped plate components by a comparative method of measurement. The theoretical part deals with current methods of automatic measurement in industry and an overview of sensors for measuring length dimensions. The practical part describes the modification of the 3D model of the measuring station in the software NX Mechatronics Concept Designer and the structure of the PLC program in the software TIA Portal, including the mathematical procedure for processing measured data from the sensors. The visualization of the HMI control panel with screens for various modes of the measuring station was also processed.
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Virtual commissioning of the production system
Zaťko, Tomáš ; Bražina, Jakub (referee) ; Štěpánek, Vojtěch (advisor)
This thesis contains a research overview of the current market situation, both in terms of different 3D printer designs and the production systems used for mass production of plastic products, a general discussion of virtual commissioning including available software enabling virtual commissioning. The thesis offers several conceptual designs with their evaluation together with the elaboration of the selected design. The virtual commissioning project includes the creation of a CAD model, together with a mechatronic part, including the creation of the linkages and the real model. Another part of the project is the development of a PLC program to control the virtual model.
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Implementation of storage entity in S7-1200
Holba, Jan ; Benešl, Tomáš (referee) ; Husák, Michal (advisor)
This thesis deals with implementation of storage entity for small-volume liquid storage unit. It modifies current construction of existing storage unit and its method of liquid dosage, addressing numerous issues and ensuring greater unit reliability. Furthermore, it provides a characterization of the fundamental principles of Industry 4.0, the Self-Acting Barman testbed concept, and the ANSI/ISA-S88 standard. Both the storage unit and its control logic are based on this standard. Creation of a complex digital twin and its virtual commissioning in the MCD application of the Siemens NX program is described. Complete electrical schematics of the unit's wiring and as well as an operational manual for unit’s touch panel are also provided.
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Using the Beckhoff PLC platform to control the kinematics of an industrial manipulator
Szendi, Adam ; Szabari, Mikuláš (referee) ; Štěpánek, Vojtěch (advisor)
This diploma thesis deals with the development of the control system on the Beckhoff platform for controlling the Scorbot ER7 robot located in the laboratories of the Institute of Manufacturing Machines, Systems and Robotics at BUT. The theoretical part summarizes the basic kinematic structures of industrial robots and manipulators used in practice and also describes the kinematics supported by the Beckhoff platform. The practical part describes the design process of the 3D model including modifications in the NX Mechatronics Concept Designer software and the development of the control PLC program in the TwinCAT3 software including HMI visualizations. At the end of the thesis, the process of virtual commissioning and the selection of the hardware components are described.
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Virtual commissioning of the one purpose measuring machine
Mour, Jiří ; Bražina, Jakub (referee) ; Štěpánek, Vojtěch (advisor)
This diploma thesis deals with the virtual commissioning of a single-purpose measuring station for measuring square-shaped plate components by a comparative method of measurement. The theoretical part deals with current methods of automatic measurement in industry and an overview of sensors for measuring length dimensions. The practical part describes the modification of the 3D model of the measuring station in the software NX Mechatronics Concept Designer and the structure of the PLC program in the software TIA Portal, including the mathematical procedure for processing measured data from the sensors. The visualization of the HMI control panel with screens for various modes of the measuring station was also processed.
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Virtual twin for testbed Industry 4.0
Husák, Michal ; Pásek, Jan (referee) ; Kaczmarczyk, Václav (advisor)
The goal of my master‘s thesis is to create a digital twin of a testbed Barman. The Barman is a school model of autonomous mixed drinks production line that demonstrates the principles of Industry 4.0. In the theoretical part of the thesis, the choice of a suitable tool for virtualization is discussed. The Tecnomatix Process Simulate and the Mechatronic Concept Designer module integrated in the NX platform is compared. The practical part of the work is divided into two phases. The first phase was about looking for a way to integrate the robotic SCARA manipulator. The second phase was focused on the virtualization of the cell Shaker in the latter of the tools mentioned before. This work is designed as a guide for creating and verifying the concept of a digital twin.
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