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Virtual commissioning of the robotized workplace for glue application
Radil, Filip ; Bražina, Jakub (referee) ; Vetiška, Jan (advisor)
This diploma thesis deals with the design and virtual commissioning of a robotic workplace designed for glueing and assembling a car headlight. The thesis contains a summary of available information on the matter of virtual commissioning and industrial robotics. It also contains a system analysis of the necessary equipment, followed by a design of several workplace variants. The final solution for which the 3D model is made is selected from them. With it, in the RobotStudio software, a simulation of all processes taking place at the workplace is created. On its base, a control program is created and debugged, and virtual commissioning of the workplace is performed.
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Virtual commissioning of palletizing / depalletising workstation
Čefelín, David ; Knoflíček, Radek (referee) ; Vetiška, Jan (advisor)
This diploma thesis is dealt with the virtual commissioning of a palletizing line, which is palletized using an industrial robot. In the theoretical part I describe the applications, divisions and effectors of the industrial robots and the reasons and the benefits of palletizing. Furthermore, the issue of virtual commissioning is described, including sensors, that are served for the proper operation of the workplace and the virtual simulation. In the practical part I describe the future workplace, creating a simulation and the program in the RobotStudio software.
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Digital commissioning of the pallet stacker
Karn, Pavel ; Bražina, Jakub (referee) ; Vetiška, Jan (advisor)
This bachelor's thesis deals with the virtual commissioning of the pallet stacker. For this work LUX spol. s r.o. has provided a 3D model of this single-purpose machine. The theoretical part of the thesis revolves around the description of the virtual commissioning issue. The practical part of the thesis first describes entire work cycle, and then designs and evaluates two variants of the control systém. The selected variant was then put into virtual commissioning in the ABB Robotstudio software.
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Virtual twin for testbed Industry 4.0
Husák, Michal ; Pásek, Jan (referee) ; Kaczmarczyk, Václav (advisor)
The goal of my master‘s thesis is to create a digital twin of a testbed Barman. The Barman is a school model of autonomous mixed drinks production line that demonstrates the principles of Industry 4.0. In the theoretical part of the thesis, the choice of a suitable tool for virtualization is discussed. The Tecnomatix Process Simulate and the Mechatronic Concept Designer module integrated in the NX platform is compared. The practical part of the work is divided into two phases. The first phase was about looking for a way to integrate the robotic SCARA manipulator. The second phase was focused on the virtualization of the cell Shaker in the latter of the tools mentioned before. This work is designed as a guide for creating and verifying the concept of a digital twin.
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Design of digital twinn of CNC machine tool
Staněk, Václav ; Vetiška, Jan (referee) ; Holub, Michal (advisor)
The Master’s thesis deals with design of digital twins of machine tools and application of designed procedure on a case study – digital twin of the machine tool MCV 754 Quick. In the first part are described current roles of digital twins in the field of machine tools and also hardware and software options for creating them. Software and hardware tools by Siemens (Mechatronics Concept Designer and SIMIT) are used for the case study. The complex procedure of creating the digital twin is designed in the second part, starting with preparation of a model, ending with the virtual commissioning of the machine tool MCV 754 Quick. The procedure is described in detail, including preparation of 3D model of the machine tool, assignment of physical properties and joints, preparation of PLC, connection all the elements of the whole system: Sinumerik – SIMIT – Mechatronics Concept Designer and controlling the twin via CNC automation system. Output of the thesis is the virtually commissioned machine tool, capable of being controlled by Sinumerik 840D sl. This is the first step in development of the full-fledged digital twin of machine tool, which can be used for testing the functionality and capability of this new technology in industry.
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Virtual commissioning of production system
Bražina, Jakub ; Hadaš, Zdeněk (referee) ; Vetiška, Jan (advisor)
This diploma thesis deals with virtual commissioning of production system which is located in the laboratories of the Institute of Production Machines, Systems and Robotics at the BUT. The issue of virtual commissioning is described in the theoretical part of the thesis, followed by a description of each device located in this production system. The design of the 3D model, the design of the PLC control program and also the virtual commissioning itself are described in the practical part of the thesis. There is the creation of the robot‘s program described at the end of the thesis. Several Siemens software tools were used for virtual commissioning realization (TECNOMATIX Process Simulate, TIA Portal and PLCSIM Advanced 2.0).
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Simulation of production line
Kutík, Jakub ; Kaczmarczyk, Václav (referee) ; Pásek, Jan (advisor)
The aim of this thesis is to create a custom application to simulate production lines. The first part explains the main reasons, benefits and current trends in the field of virtual commissioning and describes several simulation tools and engineering tools from Siemens. The second part is devoted to a detailed description of features, capabilities and application interface of the PLCSIM Advanced simulation tool. The third part is devoted to design and realization of the custom simulation application, which can be used for create conveyor lines and validate user PLC program in cooperation with PLCSIM Advanced tool. This simulator was created using Unity3D game engine and C# programming language. In the last part of the thesis, a simple simulation task is created in the simulator and is tested using PLC program and visualization created in the TIA Portal engineering framework.
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Design of an Experimental Robotic Cell for Manupulation Operations
Bednář, Martin ; Kubela, Tomáš (referee) ; Pochylý, Aleš (advisor)
Final thesis is focused on design of experimental workplace with industrial robots for manipulation operations, that will be used for educational and demonstrational purposes. Integration of sub-systems and workplace layout are worked out in this thesis. Key factor is so called virtual commissioning. Unique solution, which is contained within final thesis, combines several software tools for the design of robotic workplace. Static 3D model created in Autodesk Inventor Professional is imported into Tecnomatix Process Simulate, where dynamic 3D model is made – simulation model respectively. The control element is softPLC by Beckhoff company created in TwinCAT software. The connection of simulation model and control element is realized using standardized communication protocol OPC UA. This combination proved to be a cheap tool for virtual commissioning in practice, because only one personal computer is needed for the job.
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Model simulation using SIMIT
Váňa, Dominik ; Pásek, Jan (referee) ; Arm, Jakub (advisor)
This bachelor's thesis is focused on simulating a technological proces. The teorethical part of the text deals with the simulation tools available on the market. Special attention is paid to SIMIT tool, which is a complex solution for simulating processes. The thesis describes the basic control and the procedure of creation in this tool. The theoretical analysis presents the possibilities of its extension with additional libraries. It contains a brief description about these libraries, which provide much more simulation options. SIMIT is a virtual commissioning tool, a process design approach that is used to simulate a virtual factory model, test it, and debug it before it is deployed. This is a cost-effective and timesaving approach. In the practical part of the thesis two simulators were created with the SIMT tool, each of which simulates an excercise from the subject „Programmable logigs controllers“ (BPGA). The thesis presents model schemes of simulated processes that replace the real physical model. The results of the work are the created simulators, descriptions of their operation and valuation of their features and the properties of the SIMT program itself.
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Machine Virtual Model in Tecnomatix Process Simulate
Buchal, David ; Kaczmarczyk, Václav (referee) ; Arm, Jakub (advisor)
This bachelor’s thesis deals with creating the simplified virtual model of an electronic barman in Tecnomatix Process Simulate by Siemens. It describes how the model was inserted into the program and also shows a possible way of controlling it by means of the binary signals in the simulated programmable logic controller Siemens S7-1500. The selected task of the electronic barman is performed by the SCARA (Selective Compliance Assembly Robot Arm) robot EPSON H554BN which model was made in the semestral work. This task is represented by relocating a glass between single working cells and a skid conveyor.
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