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Shaft manufacturing using forging technology
Vaško, Michal ; Kopřiva, Miloslav (referee) ; Šlais, Miroslav (advisor)
This diploma thesis deals with project of shaft manufacturing using drop forging technology. This technology is manufacturing using cubic forming on vertical forging press. Work includes detail data for working out technical drawings of suggested component. Thanks to modification of parameters and forging a whole we reduce material waste which is compared to turning technology. Production process is adapted to established production process in company Kovarna ZETOR Brno. Further the work includes cost price of one forging from the set of 30 000 products a year. The work also contains background research of drop forging technology, technical drawings, production process list and simulation outcome for drop forging of the suggested komponent by software FormFEM.
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Production of support by solid forming
Pfeifer, František ; Štroner, Marek (referee) ; Kopřiva, Miloslav (advisor)
PFEIFER František: Production of support by solid forming. A Graduation Thesis of Master´s Studies, the 5th Year of Study, the School-year 2008/2009, FSI VUT Brno, Department of Machining, May 2009, Pages No. 94, Pictures No. 37, Tables No. 3, Appendixes No. 13. The Graduation Thesis, elaborated in the framework of engineering studies, presents the production technology of support component from steel ČSN 12 010. A material is a rod of the 130 – 251 ČSN 42 5510. A yearly production is 95 000 pieces. Based on the studies of possible production technologies was proposed the technology of production by the vertical forging press LMZ 6500B (Šmeral Brno a. s.) with a nominal forming power of 65 MN, flash and pellicle trimming on a trimming press with a nominal power of 8 MN. For this option, the required technological calculations, the design of the die, the specification of production machines and a simulation forming process which is made in the software QFORM have been carried out.
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Production of holder by solid forming
Špaček, Antonín ; Štroner, Marek (referee) ; Kopřiva, Miloslav (advisor)
The diploma thesis deals with suggestion of low alloy 14220.0, produced by solid forming. This suggestion is based on the size of series that contain 100 000 pieces a year. The essay contains knowledge refering to drop forging technology and comparison with existing technologies. Two suitable variants of production were assessed, these variants are drop forging with hammers and vertical forging press. Both theories were theoretically analised in order to describe given technology. The analysis also contains calculation and suitable machine choice. Drop filling on vertical forging presses was chosen because of forging type. Furthemore forging proposition was treated including production technique. The chosen variant contains calculation, suggestion of a die, machine that was used and suggestion of flash trimming. For suggested technology was chosen vertical press LZK 3150 B. Its producer is Šmeral a.s. Brno. This project also contains technical drawings of the given component, forge, dies and phase of forging.
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Searches of vertical forging presses
Gavenda, Petr ; Synek, Miloš (referee) ; Pavlík, Jan (advisor)
This thesis summarizes the basic principles of structural design of vertical forging press with emphasis on the description of its main parts. In addition, the text discusses the basic parameters of presses and standard peripherals, the final chapter is devoted to the comparison of representative products of individual manufacturers.
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Forging of the "lock-bolt"
Frýdl, Pavel ; Štroner, Marek (referee) ; Lidmila, Zdeněk (advisor)
To lock-bolt manufacturing was selected technology of die forging. Lock-bolt is made of 11375 steel in a series of 2700 pieces per year. With the use of literary studies and practical knowledge has been developed technological process fittings. It includes the draft instrument stainless steel 19663 including drawings. Forging is performed on a hydraulic-pneumatic hammer KJH 2 with a nominal value of 20 kJ impact work. Blanks are cut from bars 30 mm 6 m long to bars 52.2 mm long. The techno-economic evaluation shows that the price of a forging is 4,71 CZK and for production will be need 24 pieces of bars.
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Precision forging
Berka, Martin ; Peterková, Eva (referee) ; Lidmila, Zdeněk (advisor)
This bachelor´s thesis deals with the technology of precision forging. The thesis describes basic distribution of the forging according to the nature of the material flow and his procedure. After the introductory part this thesis deals with the analysis of the methods of the drop forging with fin groove. The next section contains a description, parameters and methods of precision forging. Technical a economical evaluation of the component technology is as a conclusion of the thesis.
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Drop forging of pinion
Cvrček, Jan ; Dvořák, Milan (referee) ; Štroner, Marek (advisor)
The final project has been elaborated in a frame of Bachelor’s studies branch Manufacturing technology assesses design of production pinion by method of die forging. The pinion is manufactured from alloyed structural steel 14 220 (1.7131). Size of production is set on 100 000 pieces per year. The pinion will be forged on the vertical forging press LMZ 1000 A with forming force 10 MN. The forging is formed in two operations. Forming tool is manufactured from alloyed instrumental steel 19 552 (1.2343). In the last chapter of the project is described the price comparison and costs for manufacture of die forging and machining.
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Precision forging
Bužga, Petr ; Peterková, Eva (referee) ; Lidmila, Zdeněk (advisor)
The thesis deals with methods, procedures and possibilities of precision forging. After the initial analysis methods of die forging with collar also comprises an overview, analysis and description of methods of precision forging, including a technological evaluation in view of technical possibilities, investment requirements and expected benefits. The main emphasis is laid on the technological conditions, procedure, on the construction of the dies and forging devices.
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Sinumerik tools for programming of CNC machine tool
Chytil, Tomáš ; Sámelová, Vendula (referee) ; Polzer, Aleš (advisor)
The bachelor thesis focuses on the usage of possible ways of the Sinumerik system for programming of the form of the drop forging. The first part of the thesis contains of the characteristics of the part and its function in the composition. In the second part there is all the proper visual documentation. The following parts of this piece of work is devoted to the history and specification of the Sinumerik control system and a suggestion on how to make a forging die.The next part is contributed to the possible ways of how to produce a form in the Sinumerik system. The final part deals with the very formation of the programme and its graphic simulation.
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Production of forging piece "Spanner"
Vávra, Jan ; Kopřiva, Miloslav (referee) ; Novotný, Karel (advisor)
Projects developed within the bachelor's degree in Mechanical Engineering, presented a proposal technology forged wrench - the hot-rolled steel bars 11 523.0. The thesis also compares the past with conventional methods of production and considering the new technological process of manufacturing. Based on the literature studies about fitting and calculations, was chosen to die forging hammer KHZ 2 A (producer ŠMERAL Brno, plant Hronov), with nominal energy of 20 kJ working pressure of 16 MPa and 30 kW electric power.
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