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Production technology for parts of a winder gearbox
Riasnyi, Artem ; Sliwková, Petra (referee) ; Zemčík, Oskar (advisor)
The thesis focuses on the design of the production of two key gearbox components – the output shaft and the gear wheel. The aim was to optimize the production of these components through the selection of suitable machining equipment, cutting tools, and cutting conditions. Two production variants with different replaceable carbide inserts for lathe knives were compared for the output shaft. For the gear wheel, variants with different drills and carbide inserts for groove pinning were compared. The results indicate that the first variant of the output shaft production is advantageous in terms of both time and costs, whereas for the gear wheel, the second variant is advantageous in terms of time. Further optimization of cutting conditions is recommended, along with consideration of alternative tool selection to further improve efficiency and reduce production costs.
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Computational Modelling of the Automotive Gearbox Dynamics Using Multi-Body Approach
Suchý, Pavel ; Řehák, Kamil (referee) ; Prokop, Aleš (advisor)
The thesis deals with construction of a computational model of the manual automotive gearbox MQ281 in MSC ADAMS View software, on which several static and dynamic operating states of the gearbox are simulated. The input for the MBS model construction is the CAD assembly of the gearbox in necessary detail and parameters of all gears. The computational model uses a custom model of bearings and the engagement helical spur gears based on the transmission error. The outputs of the simulations are courses of forces and moments acting in bearings, gears and synchronizing clutches, courses of shafts deflection, courses of angular velocities of shafts and gears, frequency analysis of operating states.
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Design of manufacturing technology for plastic cogwheel
Vyhnanovský, Jaroslav ; Kebrle, Ondřej (referee) ; Kandus, Bohumil (advisor)
This project has been developed within the master study of Engineering Technology and Industrial Management a design of manufacturing technology for plastic cogwheel is introduced. The cogwheel will be produced by plastic injection moulding. POM material with a trade name Delrin 100 NC010 from DuPont Company will be used. An injection mould is a tool for producing a plastic cogwheel using injection moulding technology. Production will take place on the machine Allrounder 420 C Golden Edition 1000-290 from Arburg German Company headquartered in Loßburg, where the seat of parent company is situated.
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Gear production design
Rusková, Marie ; Lidmila, Zdeněk (referee) ; Podaný, Kamil (advisor)
The thesis deals with the design of a gear, which is located on the rear half-axle of the tractor. Due to the high torque transmission, it will be made of 12 061 steel. After assessing the various production technologies, the forging on the vertical crank press were chosen as the most optimal. Forging was designed according to the standard ČSN 42 9030. The semi-finished product is going to be a rod with a diameter of 125 mm, which will be divided by cutting to a length of 219 mm. Forging will take place in three operations. Based on the highest calculated required force, which came out to 63.16 MN, the LZK 6500 machine was chosen. An LDO 315 A/S trimming press will be used to remove the protrusion and membrane.
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Drop forging of hub
Leidorf, Michal ; Kopřiva, Miloslav (referee) ; Štroner, Marek (advisor)
The Baccalaureate thesis deals with literary studies of forging. There is also processed the proposal of technology of ordered steel cog-wheel num.: BP-3-2009- 001. With regard to supposed large series of 150 000 pieces per a year, the technology of stamping on three operations at the vertical forging press LZK 4000B is chosen, the producer Šmeral brno a. s. All calculations were accomplished during the processing of the technological procedure, the following design documentation and technical-economical estimation are connected with the preceding calculations..
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Sewing machine part manufacturing process
Švec, Michal ; Jaroš, Aleš (referee) ; Kalivoda, Milan (advisor)
The bachelor thesis focused on the production of a gear which is part of the sewing machine. In the first part is the gear wheel analyzed, including the description of his function. There is also a selection of the semi-product is described, including the calculation of the required amount of material. The following section describes the machines needed to manufacture the component, the tools which will be used during production and the technological process. In the next part is mentioned the system of spare parts in the company, the possibility of claiming or purchasing individual parts of sewing machines. The last part of the thesis is devoted to the technical and economic evaluation of the proposed production.
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Production of gear wheels with using dividing head
Cicha, Tereza ; Slaný, Martin (referee) ; Jaroš, Aleš (advisor)
The aim of this work is to characterize the production of gear wheels with using dividing head and also to produce the gear wheel by this method. The theoretical part of the bachelor thesis contains an overview of the machining methods for the production of gears and their characteristics. Theoretical chapters also contain a detailed description of the the production of gear wheels with using dividing head and materials used for the production of single gear tooth cutters. The aim of the practical part is to design, calculate and produce the gear wheel with using dividing head. The conclusion of the thesis is the overall summary and evaluation of the calculated data.
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Drop forging of gear wheel
Bezděk, Pavel ; Dvořák, Milan (referee) ; Štroner, Marek (advisor)
Objective of this bachelor thesis is design of forging of gear manufactured by die forging. Material of gear is steel 12. According to number of forgings per year, forging of gear will be done on vertical forging press LMZ 2500 with nominal forming power of 25 MN. Dies are made of middle doped steel 19 552. In conclusion, costs of producing of gear forging with selected manufacturing technology are evaluated.
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Mechanical press 12 500 kN
Buyalskiy, Alexandr ; Dokoupil, Vladimír (referee) ; Omes, Jiří (advisor)
This diploma thesis deals with the design of a mechanical press drive. It is a crank press with 4 points. The machine is designed for surface forming of body parts in the automotive industry. The mechanical press can work both in the mode of individual strokes and in automatic operation with the equipment to the production line. The first part deals with an analysis of forming machines and a description of the main parts of the press. The second part deals with the design of the drive based on the specified parameters. This part includes a calculation of the individual sectors of the press and a strength check of the drive parts. The drawing documentation is included.
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Production of gears model on FDM printer
Frátrik, Michal ; Dvořák, Jaromír (referee) ; Zemčík, Oskar (advisor)
This bachelor thesis deals with an issue of 3D printing of gears. In the first part are concisely summarized processes of 3D printing, selected types of Rapid Prototyping considering the FDM and properties of materials used in this method. The second part deals with a suggestion of gears model based on the gearbox of the kitchen blender. Gearbox was designed in 3D modeling program Autocad inventor 2013 and printed on the Reprap printer Sinuhed. There is techno-economic appreciation of production of the model in conclusion.
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