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Virtual commissioning of a robotic welding workplace
Bielik, Ondrej ; Tůma, Zdeněk (referee) ; Vetiška, Jan (advisor)
This bachelor’s thesis deals with the virtual commissioning of a robotic workplace for arc welding. The resource part was devoted to the issue of virtual operation, management of the robotic workplace and the possibilities of programming industrial robots. The following part is focused on the arc welding technology and knowledge from the field of robotic welding. In the practical part, the welding fixture was conceptually designed, and the configuration of robotic cell was created. For the creation of the welding paths of the robot was used the ABB Robot Studio Program. The results of a comparison of technologies of the robotic and the manual welding show that robotic welding of small series production reduces the time required for product production. In the last part, the production of the welding product as a whole and the possibilities of increasing productivity of robotic workplace were discussed.
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Robotic 3D printing simulation in SW PowerMill
Melich, Michal ; Vetiška, Jan (referee) ; Szabari, Mikuláš (advisor)
This thesis deals with the issue of simulating metal 3D printing using the WAAM technology with the use of an industrial robot. At the beginning of the thesis, elements and technologies currently implemented in robotic welding workplaces are introduced. The following section describes the creation of a simulation model of the robotic welding workplace in Powermill software and subsequent toolpath generation based on the selected part for manufacturing. The final part of the thesis is dedicated to the simulation of the created paths and subsequent analysis of the simulation results.
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Virtual commissioning of a robotic production system for arc welding
Broniš, Martin ; Tůma, Zdeněk (referee) ; Vetiška, Jan (advisor)
This bachelor's thesis deals with the virtual commissioning of a robotic welding station. The first part describes the current knowledge in the field of industrial robot programming, virtual commisioning and welding. In the second part, a 3D model of the clamping fixture is created, then a model of the welding station is created, and at the end, the welding paths are created and the station si virtually commisioned.
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Návrh konstrukce přípravku pro svařovacího robota
HAMR, Jan
Robotic welding is currently widely used in the field of Engineering Technology. At the robotic workplaces, welding fixtures are designed for the possibility of clamping, increase of the efficiency and the accuracy of production. The Engel company con-cerns with the conversion from manual welding of weldments to robotic welding. The literature review of this paper describes the robotic welding technology used at Engel. The review focuses on describing the design of the welding fixtures currently in use. Moreover, it focuses on the description of alternative clamping methods. Based on the literature review, three innovative variants of welding fixture design of the specified weldment were proposed for the robotic workstation of the Valk Welding company. Accurate 3D CAD models of the different variants of the welding fixture design with different types of clamping elements were created and and variants were compared.
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Welding manipulator construction design
Fuks, Šimon ; Tůma, Zdeněk (referee) ; Štěpánek, Vojtěch (advisor)
This bachelor thesis deals with the design of a five-axis welding manipulator as an additional device to a welding table. The research focuses on knowledge from arc welding automation, especially on the use of industrial robots and manipulators in this area. A rich selection of accessories for robotic arc welding is also summarized. In the practical part, several conceptual variants are proposed, and the most suitable variant is further developed. The basic technical calculations of the manipulator are presented and the individual construction details are discussed. Furthermore, the work deals with the safety and control possibilities of the designed manipulator. The work also includes a drawing of the overall assembly.
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Welding clamping device for the robot cell
Doležel, Jakub ; Daněk, Ladislav (referee) ; Kubíček, Jaroslav (advisor)
This thesis deals with the construction of the welding clamping device for the robot cell. It is divided into two parts – the theoretical part describes welding of aluminium, MIG and TIG methods, welding robots and manipulators. The goal of the thesis is to design and construct the welding clamping device for the robot cell. In the last part of the thesis the return on investment into production of welding clamping device is evaluated.
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Welding robotized workplaces with emphasis on welding aggregates
Lukšíček, David ; Štěpánek, Vojtěch (referee) ; Knoflíček, Radek (advisor)
The purpose of this bachelor’s thesis is to mention basics and principles utilized in ro-botic welding. Beginning of the thesis is dedicated to introduction of automation androbotization , followed by short definition of welding and it’s development. Main partsof industrial robot are described in following chapters. Crucial stage of the thesis is tolist usual technologies used by robotic welding, to define robotized welding workplace anddescription of it’s essential components. The conclusion of the thesis contains research ofactual welding supplies and wire feeders, including relevant parameters comparison
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Materials change of parts for harvester chain production
Houdek, Radim ; Kubíček, Jaroslav (referee) ; Sigmund, Marian (advisor)
The work is focused on the track element, namely the replacement of the crossbar material from steel 27MnCrB5-2 to steel 30MnB5 from which the other parts of the cell, the cubes, and the bar are made and welded by the GMAW method. Changing the material and omitting the preheating phase would reduce the production time of the cell by approximately half the time. The theoretical preheating temperature calculated according to the relevant standard for both steels exceeded 200 ° C. Test specimens imitating the weld between the crossbar and the cube were welded on which a qualitative evaluation was performed. These were weldments of 30MnB5 steel with preheating (sample 10), 30MnB5 steel without preheating (sample 11) and 27MnCrB5-2 steel with preheating (sample 9). In terms of macrostructure, non-penetrations were found on all samples. Martensitic structure was found in all areas by microstructural observation. When measuring the hardness according to the Vickers method, approximately the same hardness profile was obtained in all weld areas of samples 10 and 11. The highest value reached 450 HV1 and exceeds the maximum hardness recommended by the standard. Due to very similar test results for 30MnB5 steel weldments with and without preheating, it is possible not to perform preheating. However, the results may be skewed by the relatively small size of the test specimens. For a reliable evaluation and final decision, it is necessary to perform tests on a real crossbar after complete production.
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Welding robotized workplaces with emphasis on peripheral devices
Šperl, Vojtěch ; Kočiš, Petr (referee) ; Knoflíček, Radek (advisor)
This bachelor thesis focuses on a robotized department of welding technology. The paper is divided into four parts. The first part deals with classification and the basic division of robots. The second one introduces the current deployment of robots in different industrial branches. The penultimate part is dedicated to the robotic welding. It talks about different sectors of robotic workplaces for welding and describes the peripherals that are being used today. In the conclusion, the thesis analyses the pros and cons of robotized workplaces and also discusses example workplaces and components that are propitious for robotized welding.
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Robotic welding of hliníkových slitin
Pekárek, Mojmír ; Kočiš, Petr (referee) ; Vetiška, Jan (advisor)
This bachelor's thesis investigates robotic welding of aluminium alloys. It is divided into for parts, which are a summary of the findings of this problematic. The first part is focused on the robotics and the main distribution of industrial manipulators. The next part investigates about three possibilities of aluminium alloys welding at which two of them are focused on arch welding and the last one on the laser welding. In the third part is illustratively demonstrated the knowledge from previous parts on three various real cases to which is added also superstructure about process modification possibilities. At the end of the thesis is processed case study, which brings application of theoretic information in practice.
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