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Evaluation of Cyclic Damage in Aluminum and Magnesium Alloys Using Acoustic Emission Technique
Vlašic, František ; Mazal, Pavel (advisor)
The thesis deals with the application of nondestructive testing methods (acoustic emission, electron microscopy, X-ray diffraction topography) to description and identification of stages in the fatigue process in aluminium alloys. The main contribution of this dissertation thesis consists of the approach and evaluation methodology of cyclic damage in the materials. It dealt especially with the verification of measured data by using data obtained using other nondestructive methods. The experimental results show that the field of nondestructive testing materials can fundamentally uncover the process of fatigue damage and improve current knowledge in this area. Combination of used methods has become a powerful tool for the identification and monitoring of the whole fatigue degradation process of materials.
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Evaluation of Cyclic Damage in Aluminum and Magnesium Alloys Using Acoustic Emission Technique
Vlašic, František ; Samek,, Jiří (referee) ; Fiala, Jaroslav (referee) ; Pazdera, Luboš (referee) ; Mazal, Pavel (advisor)
The thesis deals with the application of nondestructive testing methods (acoustic emission, electron microscopy, X-ray diffraction topography) to description and identification of stages in the fatigue process in aluminium alloys. The main contribution of this dissertation thesis consists of the approach and evaluation methodology of cyclic damage in the materials. It dealt especially with the verification of measured data by using data obtained using other nondestructive methods. The experimental results show that the field of nondestructive testing materials can fundamentally uncover the process of fatigue damage and improve current knowledge in this area. Combination of used methods has become a powerful tool for the identification and monitoring of the whole fatigue degradation process of materials.
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APPLICATION OF ACOUSTIC EMISSION METHOD FOR MORE DETAILED DIAGNOSTICS OF RADIAL BEARINGS DAMAGE
Hort, Filip ; Pazdera, Luboš (referee) ; Hájek, Karel (referee) ; Samek,, Jiří (referee) ; Mazal, Pavel (advisor)
This thesis studies the possibilities of exploiting the acoustic emission method as a tool for more detailed identification of the radial bearings damage formation. The work includes comparison of different evaluation methods in laboratory tests. Applied couplant between the contact sensor areas and sensing surfaces is also taken into account. The practical part includes the presentation of the experimental station and structural adjustments made. The main part of the work comprises the examples in detail of three types of experimental tests that simulate the possible failure of bearings and their manifestation in the sensing signal. Testing methodology developed with recommended values for setting common AE signal measurement, vibration and temperature is a part of the thesis, too.
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Primary Calibration of Acoustic Emission Sensors
Keprt, Jiří ; Mazal, Pavel (referee) ; Hájek, Karel (referee) ; Beneš, Petr (advisor)
The aim of the doctoral thesis is the problem of the primary calibration of acoustic emission sensor. In the introductory chapters, there are the results from the study of literature in field of AE and primary calibration of AE sensor summarized. The practical part of the thesis is aimed on realization of the primary calibration of AE sensors by different methods. The standardized methods of step function calibration and reciprocity calibration were practically realized as a part of the research on the same aparature. The method of reciprocity calibration with wideband excitation was practically realized too. The comparison between results from each used method was realized and the influences of the different sources of uncertainty and the different configuration of the calibration aparature on the step function calibration and the reciprocity calibration were determined. The uncertainties were determined for each realized methods. The recommendations for the calibration by the different methods on the available calibration aparature were presented. All the proceses of the reciprocity primary calibration was automated by the programmed software and the channel switcher. The UT 1000 (s.n. 169) by Physical Acoustic Corporation was used as the calibrated sensor for the comparison of the results of the calibrations.
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Initiation and development of cyclic damage in steel for the energy industry
Horník, Vít ; Mazal, Pavel (referee) ; Věchet, Stanislav (advisor)
The main content of this master's thesis is a determination of the fatigue properties by using non-destructive testing methods – the acoustic emission technique and the X-ray diffraction. The reactor steel, that is named GOST 15Ch2NMFA, is used as a model material and is used to manufacture VVER-1000 reactor pressure vessels. The supplied material was made of two different steel melting, designated as H and S. For the basic measurement of the fatigue properties the stress-cycle asymmetry R = -1 was used. Some of the samples were used for approximate determination of the fatigue strength stress-cycle asymmetry R = 0. During the loading process the resonance frequency of the loading machine and acoustic emission signals were recorded. The changes in microstructure were estimated from the record of acoustic emissions during the whole fatigue life. The change of the microstructure was experimentally observed by X-ray diffraction analysis. The mechanism of the fatigue can be described by the observation of the microstructural processes as well as the relevant bifurcation with sufficient sensitivity. The results of the used methods indicate a decay and re-growth of mosaic blocks during the whole loading process. Therefore, it is important to find a correlation of these two non-destructive methods, or to use other non-destructive testing methods in the future.
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Acoustic emission signal classification at cyclic loading of parts
Stein, Pavel ; Mazůrek, Ivan (referee) ; Mazal, Pavel (advisor)
This master’s thesis is concerned analysis of signal of acoustic emission. The analysis is based on data of bearing material and real bearings testing, tested in the Axmat stands. The data was run by software Matlab and Python. Below I created plan for identification of damage stage depending on particular AE events. The results are put into diagram. Finally I’m trying to develop the new possibilities of using acoustic emission into practice on the real machines. There could be earlier prediction of a defect of monitored bearings compared to vibrating diagnostic used until now.
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Influence of Structure Directionality on Fatigue Properties of Formed Al Alloy.
Jíša, David ; Mazal, Pavel (referee) ; Liškutín, Petr (advisor)
The main goal of this diploma thesis is the examination of the influence of structure directionality on fatigue properties of formed aluminium alloy 6082/T6. The main attention is focused on the study of the influence of structure directionality on kinetics of short fatigue cracks growth. The measurement of short fatigue cracks growth was performed on cylindrical samples. The samples were made in two different directions; one parallel with the forming direction and second perpendicular to the forming direction. Servo hydraulic machine MTS 880 was used for the cyclic loading. The samples were cycled at two different constant stress amplitudes. Cyclic loading was systematically interrupted in order to measure the length of short cracks by a light microscope. Tensile tests, measuring of cycling hardening-softening curves, observation of microstructure, observation of surface relief, measuring of microhardness and fractographical analysis of fracture surfaces were used for further examination of the influence of the structure directionality. Some of these measured characteristics did not show any influence of the structure directionality (microhardness, fatigue life curve, Young modulus). In other cases is this influence measurable, however insignificant (yield stress, ultimate stress, cyclic hardening-softening curves and kinetics of short fatigue cracks growth). It can be summarised that the material, though the directionality of its microstructure is apparent, shows relatively isotropic mechanical behaviour.
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