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Manipulator design for transport of SLM technology platforms
Železník, Tomáš ; Malý, Martin (referee) ; Koutný, Daniel (advisor)
The aim of the thesis is to design a manipulator for platforms from the machine SLM 280 HL, which is used in the laboratory of the Institude of Design. The manipulator will be used for transportation the platforms with a part from the machine into the tempering furnance. At the same time, the manipulator ensures safe removal of the platform from the machine so the machine and the part are not damaged. A special tool mounted on the platform is used for removing it. Thesis includes computational verification of dangerous places on the construction, manipulator stability and costs.
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Processing of high-strength aluminum alloy AlSi9Cu3 using selective laser melting technology
Suchý, Jan ; Hutař, Pavel (referee) ; Paloušek, David (advisor)
Method selective laser melting can produce metal parts by using 3D printing. This diploma thesis deals with the influence of process parameters on the workability of AlSi9Cu3 high-strength aluminum alloy using selective laser melting. The theoretical part deals with relations between process parameters and identifies phenomena occurring during the processing of metals by this technology. It also deals with conventionally manufactured aluminum alloy AlSi9Cu3. In the work, material research is performed from single tracks tests, porosity tests with different process parameters and mechanical testing. Here are showing the trends of porosity change at scanning speed, laser power, individual laser stop distance, bulk energy, and powder quality. The workability of the material can be judged by the degree of relative density achieved. Simultaneously the values of the achieved mechanical properties of the selected process parameters are presented. The data obtained are analyzed and compared with literature.
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Universal muzzle device for an assault rifle
Rušar, Filip ; Majzlík, Pavel (referee) ; Vtípil, Jaroslav (advisor)
This diploma thesis deals with the design of a universal muzzle device for the assault rifle. The device is designed to produce Selective Laser Melting. The main objective is the elimination negative effects of gunshot. The paper explores possibilities of using porous structures for this type of equipment. The influence of individual types of porous structures on the flow of gases is monitored. The universal muzzle device itself is optimized using CFD analyzes. The device was made using SLM technology and experimentally verified. His impact on the impact, gun lift, noise and flame elimination was investigated.
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The impact of metal powder recycling on the porosity of parts produced by Selective Laser Melting
Sůkal, Jan ; Hudák, Radovan (referee) ; Paloušek, David (advisor)
Diploma thesis deals with the influence of recycling of powder steel 1.2709 on porosity of parts processed by SLM technology. Theoretical part of this thesis gives an overview of the influence of selected process parameters of this additive technology on the porosity of manufactured parts. The presence of pores in the material is the main cause of worse mechanical properties compared to conventionally manufactured materials. Since the advantage of this technology is the possibility of wasteless production, one of the possible causes of pore formation and degradation of properties of the powder material is due to standard recycling by means of sieving to remove the contaminants generated during the construction. This paper compares the porosity of parts produced by two different machines, analyzes the possible consequences of sieving on powder properties, establishes recommendations for setting the recycling process, and compares the degree of influence of process parameters on porosity.
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Processing of high-strength aluminum alloy EN AW 7075 using SLM technology
Skalický, Petr ; Hudák, Radovan (referee) ; Koutný, Daniel (advisor)
This diploma thesis deals with processing of high strength aluminum alloy EN AW 7075 by Selective Laser Melting and verify the influence of process parameters on relative density and mechanical properties. The theoretical part contains an introduction to additive manufacturing of aluminum alloys, the influence of process parameters and description of processes occuring during SLM production. Based on the theoretical part were prepared experiments and method of evaluation. Samples were produced by melting metallurgical powder using ytterbium laser with a maximum output power of 400 W. This diploma thesis also describes the formation and growth of cracks inside the material, which so far in the literature for alloy EN AW 7075 were not described. As the result, the process parameters dependence on the relative density and an overview of this aluminum alloy processing by SLM technology is determined.
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Alloy copper processing of selective laser melting technology
Kočica, Martin ; Šafka, Jiří (referee) ; Paloušek, David (advisor)
This diploma thesis deals with finding copper alloy suitable for processing SLM technology and determining the process parameters leading to a relative density close to the full material. The theoretical part provides an insight into additive technology and the processing of new alloys in SLM. Work also contains a search report of processed copper alloys used in SLM. Based on the theoretical part were designed test samples and method of evaluation. Samples were produced by melting metallurgical powder using ytterbium laser with an output power 400 W. The testing is divided into three stages; Determination of the parameters of the SLM process, Debug strategies for larger parts, Geometric precision and mechanical testing. Based on the results was determined dependence of relative density on the input parameters. For the best parameters were determined geometric precision correction and mechanical properties.
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Geometric Accuracy of Additively Manufactured Test Parts
Ilčík, Jindřich ; Sehnoutka, Petr (referee) ; Koutný, Daniel (advisor)
The presented diploma thesis deals with the control of the geometric accuracy of the parts produced by additive manufacturing technology selective laser melting. The paper first analyzed the work of the other authors dealing with this issue. Based on obtained informations from this analysis were developed benchmark test parts for quality control of production on a commercial machine SLM 280 HL supplied by SLM Solutions GmbH. The work was carried out several tests to determine the appropriate parameters of construction parts. These tests, their results and conclusions are fully described in this papper.
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Modern methods of implant manufacturing by Rapid Prototyping technology
Trubačová, Pavlína ; Sedlák, Josef (referee) ; Píška, Miroslav (advisor)
This research describes the possibilities of using unconventional technologies known as Rapid Prototyping methods. These methods make part of Additive manufacturing technologies. The project investigates the influences of process parameters on the final part quality and analyses the advantages and the disadvantages of using RP technologies for medical application, mainly for implant fabrication. The objective of experimental part is fabrication of samples by Selective Laser Melting (RP technology). The stainless steel will be used and two parameters will be varied (laser power, component inclination). For final evaluation of mechanical properties, surface quality, Alicona machine, compression test and Vickers’ hardness test will be used.
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Polymer inclusion membranes open new way in practical use of in-line coupling of microextraction to CZE
Pantůčková, Pavla ; Kubáň, Pavel ; Boček, Petr
Polymer inclusion membranes (PIMs) have several important features, i.e., PIMs are dry and non-porous membranes, which can be prepared ahead of use and stored without noticeable deterioration in extraction performance. In-line coupling of microextractions across PIMs to commercial capillary zone electrophoresis (CZE) instrument has been demonstrated in this contribution. Purpose-made microextraction devices with PIMs were applied, which ensured complete automation of the entire analytical procedure. Practical 169 applicability of the hyphenated analytical method was demonstrated on direct extraction, injection, CZE separation and quantification of formate (the major metabolite in methanol poisoning) in clinical samples.
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