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Production of the gutter hook
Šobáň, Jakub ; Řiháček, Jan (referee) ; Podaný, Kamil (advisor)
This bachelor thesis introduces a gutter hook technology production design made of 5 mm thick 11 321 steel sheet. Progressive die tool shearing and bending was chosen as the best production technology. Technology and structure calculations were done for this method. A three step hole punching bender tool has been designed. HMG 100 press produced by TVARtech company – stroje s.r.o. with a coil feeding line by Coiltech company was chosen for production in accordance with the power requirements.
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Manufacturing of fitting door
Rosenbergová, Lucie ; Peterková, Eva (referee) ; Podaný, Kamil (advisor)
This bachelor thesis is focused on the design of the technology of the production of the locks lock plate. The component is made from 11 321 steel in form of scroll with 1,5mm width. Produciton series is 35,000 pcs/year. From the considered procution technologies is cutting and bending in progressive die tool the best. After determining the dimensions of the developed shape was suitable technological proces chosen. Acording to that is desired shape achived in four steps.Based on the performed calculation was combined tool constructed. Component will be manufactured at the eccentric press S 160 E from Šmeral Brno a.s. This press satisfies with dimensions of the tool and also with necessary forming force. The sale price is 20,4 Kč with 70%profit included. Production becomes profitable after exceeding 16 054 pieces.
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TV Wall Bracket Manufacturing by Compound Tool
Pecinová, Hana Elisabetha ; Lidmila, Zdeněk (referee) ; Peterková, Eva (advisor)
The thesis concerns the layout of manufacture technology of the bracket for TV wall mount. Based on a trade-off study of several technologies, a solution using a compound tool was selected as the most appropriate for given application. Non-alloy quality steel 11 321.1 was selected as a material for the bracket, with a synthetic paint applied as a surface finish. Analysis of manufacturing parameters was conducted, based on which the two-stroke crank press LKDR 200 was selected. Capability of that machine is sufficient in terms of press force and working space. Forming tools are made of high alloy tool steel 19 436.4, heat treated by quenching and annealing. An evaluation of economic aspects is included in the thesis.
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Production of component the Cage ECR 10 12
Jílek, Josef ; Heinl, Tomáš (referee) ; Žák, Ladislav (advisor)
The thesis focuses on the production concept of component Cage ECR 10 12, which is used as assembly element together with a nut during the bus production. Sheet metal part is made from 11 321 steel 1,5 mm thick in production 10 000 parts per year. Technology of production in progressive tool was selected based on literature study. Progressive tool combines technology of shearing and bending. Tool was designed after the technological calculations. Forming machine was selected after the stamping force calculation. Eccentric press LEN 63 C with 630 kN forming force was selected for production.
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Laser cutting with air pressure assistance
Kramoliš, Lukáš ; Hála, Michal (referee) ; Mrňa, Libor (advisor)
This project, elaborated within the engineering studies (code of field of study: N2301), deal with air supported laser cutting and its practical usage in industry. The project is divided into theoretical and experimental sections, consisting of detailed description of several successive steps of the experiment. The theoretical section describes the principle and function of laser, individual types of lasers and their classification, laser beam properties, laser cutting, etc. The practical part is focused on finding of a set of optimal cutting parameters, assessment of results of air supported laser cutting in terms of quality and accuracy of cutting surface. This part is followed by comparison of cutting surfaces with a conventional technology of laser cutting that uses oxygen and nitrogen. Final part of the project evaluates applicability of this unconventional technology from the economic point of view.
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Manufacturing of a hinge
Moravec, Jiří ; Žák, Ladislav (referee) ; Podaný, Kamil (advisor)
The project presents design of technology production of the hinge made of metal sheet plate 11 321. The variant proposed solutions have been designed manufacturing cutting and bending technology in transfer combined die. These themes were elaborated in literatures studies. As a working machine was selected eccentric press LEN 40 C of Slovak producer TOMA INDUSTRIES s.r.o., Trnava, with a nominal force 400 kN. Functional parts are made of tool steel 19 436. In economic results was defined cost of one piece including manufacturers profit and the break-even point, which is coming after production of 151 966 pieces.
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Cutting as a finishing operation
Bednář, Martin ; Řiháček, Jan (referee) ; Císařová, Michaela (advisor)
The project elaborated design of technology production of the cutting by shaving operation. The component is made from sheet iron 11 321. Pursuant to of the literary pursuit a problem of the shaving and calculation was designed two operations of shaving. Recommended production choice was tool with nominal cutting force 173 kN in first operation and 68 kN in second operation.
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Manufacturing of ignition cover pad
Dostál, Martin ; Peterková, Eva (referee) ; Podaný, Kamil (advisor)
The thesis solves the design of the technology of production of the ignition cover pad made of steel 11 321 with a thickness of 1 mm with zinc surface treatment. It serves as part of the motorcycle engine sealing system. The part is rotating in shape with a diameter of 35 mm and consists of a central extrusion and a hole. The size of the series is 25,000 pieces per year. Production by a progressive compound tool from a coil with dimensions of 1200 x 500 mm is chosen. 3 forming operations with eating between steps are selected, which are implemented by cutting and embossing technologies. The necessary forming work of 476 kJ and the force of 267 kN are determined, according to which the PRESSIX CNV4 eccentric press is chosen. The machine is introduced into the automated Shungdar SJD and SJK production line, which consists of a straightener, unwinder and feeder.
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Production of a part of the data projector bracket
Starý, Petr ; Štroner, Marek (referee) ; Podaný, Kamil (advisor)
The diploma thesis presents technology production design of a data projector bracket made of 2 mm thickness 11 321 steel plate. Considering the large production quantity and maximum tolerable deviations, a progressive die tool along with cutting and bending was chosen as the optimal solution for this type of production, based on a variant solution. Technological aspects were assessed, the production process was established, and technological and control calculations were performed. According to the total forming force of 2 000 kN, the LDC 250 mechanical press with a nominal force of 2 500 kN, manufactured in Šmeral Brno a.s., was chosen to meet the production requirements. The chosen material in a form of metal sheet coils will be supplied to the machine by a feeding device. The article will be manufactured in six steps. Based on technical-economic evaluation, the final price of a single piece in a series of 250 000 pieces per year was set at 30,80 Kč.
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Manufacturing of ignition cover pad
Dostál, Martin ; Peterková, Eva (referee) ; Podaný, Kamil (advisor)
The thesis solves the design of the technology of production of the ignition cover pad made of steel 11 321 with a thickness of 1 mm with zinc surface treatment. It serves as part of the motorcycle engine sealing system. The part is rotating in shape with a diameter of 35 mm and consists of a central extrusion and a hole. The size of the series is 25,000 pieces per year. Production by a progressive compound tool from a coil with dimensions of 1200 x 500 mm is chosen. 3 forming operations with eating between steps are selected, which are implemented by cutting and embossing technologies. The necessary forming work of 476 kJ and the force of 267 kN are determined, according to which the PRESSIX CNV4 eccentric press is chosen. The machine is introduced into the automated Shungdar SJD and SJK production line, which consists of a straightener, unwinder and feeder.
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