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Virtual commissioning of robotic production system for arc welding
Hrubeš, Kryštof ; Szabari, Mikuláš (referee) ; Bražina, Jakub (advisor)
This thesis focuses on the design and virtual commissioning of a robotic system for arc welding. The theoretical part of the thesis is dedicated to a review of the current state of knowledge in the field of welding, with a particular emphasis on arc welding in robotics. Additionally, the review addresses the issue of virtual commissioning. In the system analysis chapter, key components of the workstation such as welding torches, power sources, wire feeders, and safety equipment were analyzed. Based on a multicriteria analysis, the optimal system variant was selected. Using the ABB Robot Studio software, a detailed model, HMI, and control algorithms were created, enabling the simulation and optimization of the welding process. In the final step, virtual commissioning was carried out in the ABB Robot Studio environment.
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Robotic welding case of linear fluid motor
Střechovský, Jan ; Kubíček, Jaroslav (referee) ; Sigmund, Marian (advisor)
The work deals with the feasibility study of robotic welding of a linear actuator cover. The first part includes a literature review focusing on the specifications and impact of individual welding process components on the appearance and properties of the weld. Some basic calculations necessary for the proper progress of the experiment are also included. The experimental part of the work focuses on finding suitable welding parameters and subsequent evaluation of the welded samples in terms of resulting defects. The following section compares the efficiency of manual and robotic welding. The conclusion of the work summarizes the achieved results and the decision on the feasibility of robotic welding for the given joint.
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Welding manipulator construction design
Fuks, Šimon ; Tůma, Zdeněk (referee) ; Štěpánek, Vojtěch (advisor)
This bachelor thesis deals with the design of a five-axis welding manipulator as an additional device to a welding table. The research focuses on knowledge from arc welding automation, especially on the use of industrial robots and manipulators in this area. A rich selection of accessories for robotic arc welding is also summarized. In the practical part, several conceptual variants are proposed, and the most suitable variant is further developed. The basic technical calculations of the manipulator are presented and the individual construction details are discussed. Furthermore, the work deals with the safety and control possibilities of the designed manipulator. The work also includes a drawing of the overall assembly.
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Study of properties of laser welds of Hardox 450 material using arc preheating
Debs, Martin ; Kubíček, Jaroslav (referee) ; Mrňa, Libor (advisor)
In this thesis is studied the influence of arc TIG preheating during laser welding of 2 mm Hardox 450 material sheets. This material achieves its good mechanical properties by processes of heat treatment. That causes problems during welding because of heat degradation. Experimental sheets were welded within various configurations of welding parameters and positions of TIG nozzle. Testing specimens were cut out by laser and were used for tension testing, Vickers hardness testing and metallographical testing (macro and microstructure). The results of using the second heat source are: wider heat affected zone, smoother transitions among its zones, reduction of toughness and hardness, finer grain structure and occurring ferritic microstructure. This hybrid technology, combination of laser welding and TIG preheating, is very productive creating joints with greatly good quality. The thesis also contains a comparison with common MAG welding method.
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Comparison of the welding productivity MAG and FCAW
Kutil, Petr ; Sigmund, Marian (referee) ; Kubíček, Jaroslav (advisor)
This thesis is focused on arc welding with MAG and FCAW methods. The first part contains a brief description of these technologies. Emphasis is laid on the principle of arc welding in active shielding gas and on additional materials, especially on solid and flux-cored tubular wires. The second, experimental part, centres on the comparison of MAG (135) and FCAW (136 and 138) methods in terms of the productivity, costs and, last but not least, the quality of fillet welds made in PF welding position. Based on the calculated and measured figures obtained from the experiment, the most suitable method for the given welding position was chosen.
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Comparison of the thermal influence by TIG method
Pavlas, Jan ; Daněk, Ladislav (referee) ; Kubíček, Jaroslav (advisor)
The presented bachelor thesis deals with arc welding of stainless steels by welding method TIG. It compares the influence of pulse and DC current on the welded component. Introduction analyzes the influence of arc welding on metallic materials, heat introduced into the weld and the heat affected area. Two experiments on S235JR and 1.4301 steel were performed to verify theoretical assumptions. The effects of current on the material were evaluated using the analysis of the tests and the calculation and the conclusions were made. Finally I made recommendations for practice and possible further research on the issue.
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Robotic welding of hliníkových slitin
Pekárek, Mojmír ; Kočiš, Petr (referee) ; Vetiška, Jan (advisor)
This bachelor's thesis investigates robotic welding of aluminium alloys. It is divided into for parts, which are a summary of the findings of this problematic. The first part is focused on the robotics and the main distribution of industrial manipulators. The next part investigates about three possibilities of aluminium alloys welding at which two of them are focused on arch welding and the last one on the laser welding. In the third part is illustratively demonstrated the knowledge from previous parts on three various real cases to which is added also superstructure about process modification possibilities. At the end of the thesis is processed case study, which brings application of theoretic information in practice.
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Arc welding of stainless steels for demanding working conditions
Matějíček, Josef ; Hála, Michal (referee) ; Kubíček, Jaroslav (advisor)
Bachelor thesis introduced deals with Arc welding of stainless steel. With welding technology, used by company DIAMO, the connected pipes, flanges and plates are for guiding the Sodium Sulphate solution, which is obtained as by-product in production of Uranium. Corrosive attack and weld cracking occurs in the short period of time due to the chemical reaction. Based on information about materials, used additional materials and welding technology used I have evaluated materials with susceptibility to the corrosion and the formation of hot cracks. Using tests and calculations I have examined the susceptibility of austenitic stainless steel to intergranular corrosion. Austenitic-ferritic stainless steel was also used as a theoretical solution for larger spectrum of materials. After calculations and evaluations of the trial tests I have conducted discussion and recommendations for use in practice.
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Welding parameters optimalization of robotic welding for car industry
Soprunenko, Valeriia ; Mrňa, Libor (referee) ; Sigmund, Marian (advisor)
Thesis deals with individual technology of new welding processes "specifically FRONIUS TPSi". The greatest emphasis is on welding technology, especially on the differences between the individual methods. The experimental part of the thesis is focused on finding suitable parameters for welding filled welds.Everythingwith respect to required welds quality welded by robotic welding. The samples were evaluated in terms of penetration depth, amount of heat introduced and the number of defects.
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Virtual commissioning of the robotized workplace for arc welding
Adolt, Lukáš ; Pavlík, Jan (referee) ; Vetiška, Jan (advisor)
This diploma thesis is focused on the design of a robotic workplace for arc welding and its subsequent virtual commissioning. The summary deals with knowledge from industrial robotics and arc welding, the system analysis is focused on the composition of the workplace and the principle of arc welding, including acting influences. In the practical part, several variants of the solution are proposed, the most suitable variant is processed in the form of a 3D model. This model is then simulated, including all processes, a control program is created, and virtual commissioning of the workplace is demonstrated.
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