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STABILITY ANALYSIS OF CUTTING PROCESS OF MACHINE TOOL WITH RESPECT TO CHATTER
Vetiška, Jan ; Marek, Jiří (referee) ; Singule, Vladislav (referee) ; Březina, Tomáš (advisor)
The thesis deals with building and utilization of mechatronic models which are based on modeling of system of rigid and flexible bodies. Such models are then used for analysis of behavior of complex systems, for instance machine tools. The work is concentrated on analysis of self-excitation of a machine tool. The appearance of the self-excitation during the machining may be influenced by several methods described in the work. The evaluation of the appearance of the self-excitation is analyzed via so called lobe diagram. It is necessary to know transfer function describing the impact of acting forces on the deformation of the system (machine tool in this case) for compilation of the lobe diagram. The whole structure of the model shows compliant behavior which dramatically influences the transfer function thus the approach to the modeling of mechanical parts as flexible bodies is proposed. There are created models of modally reduced flexible bodies based on modified CAD models which have same modal properties as non-reduced FEM models up to the maximal excitation frequency. The reduced models have significantly lower number of degrees of freedom and it is possible to work with them in multi-body simulation tools and at the same time they contain the information about the deformations. The work utilizes Graig-Bamton method which is implemented to the ANSYS. The whole model is consequently built and analyzed in ADAMS. It is possible to export the linearized model of the system in form of state matrices which are used for writing of the transfer function. The conditions of stability of the machining process are then evaluated via the lobe diagram. The proposed thesis presents the modeling of mechatronic systems with stiff and rigid bodies. The approach may be used for analysis of machining tools as well as for development of advanced mechatronic systems with active damping, etc.
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Self-excited oscillation properties of the profile NACA0015 in subsonic flow
Zolotarev, Igor ; Vlček, Václav ; Kozánek, Jan
Self-excited oscillations of the profile NACA0015 in subsonic flow were realized in the wind tunnel. The plunge support had the same elasticity for all experiments, the pitch support had seven different elasticity parameters. During our experiments different types of selfexcited vibration (flutter, stall flutter) were observed. Range of Mach numbers was M = 0.08–0.45, corresponding range of Reynolds numbers is Re = (1–5)·105, when the chord length is used as the characteristic dimension of the profile.\n
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The effect of the pitch support elasticity on the NACA0015 profile aeroelastic properties
Vlček, Václav ; Zolotarev, Igor ; Kozánek, Jan
The aeroelastic experiments realized in wind tunnel of the Institute of Thermomechanics with Mach numbers M ~ 0.20-0.22 and with the interval of Reynolds numbers Re = (2.4-2.6).105, are presented. These results correspond to the self-excited vibration of the profile NACA0015 with two degrees of freedom allowing the profile rotation in 1/3-chord axis and allowing the vertical displacement of the profile. The dependence of vibration frequency on the wind-flow velocity has been obtained. Comparing with the previous experiments the influence of the pitch support elasticity on the profile aeroelastic properties was determined.
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STABILITY ANALYSIS OF CUTTING PROCESS OF MACHINE TOOL WITH RESPECT TO CHATTER
Vetiška, Jan ; Marek, Jiří (referee) ; Singule, Vladislav (referee) ; Březina, Tomáš (advisor)
The thesis deals with building and utilization of mechatronic models which are based on modeling of system of rigid and flexible bodies. Such models are then used for analysis of behavior of complex systems, for instance machine tools. The work is concentrated on analysis of self-excitation of a machine tool. The appearance of the self-excitation during the machining may be influenced by several methods described in the work. The evaluation of the appearance of the self-excitation is analyzed via so called lobe diagram. It is necessary to know transfer function describing the impact of acting forces on the deformation of the system (machine tool in this case) for compilation of the lobe diagram. The whole structure of the model shows compliant behavior which dramatically influences the transfer function thus the approach to the modeling of mechanical parts as flexible bodies is proposed. There are created models of modally reduced flexible bodies based on modified CAD models which have same modal properties as non-reduced FEM models up to the maximal excitation frequency. The reduced models have significantly lower number of degrees of freedom and it is possible to work with them in multi-body simulation tools and at the same time they contain the information about the deformations. The work utilizes Graig-Bamton method which is implemented to the ANSYS. The whole model is consequently built and analyzed in ADAMS. It is possible to export the linearized model of the system in form of state matrices which are used for writing of the transfer function. The conditions of stability of the machining process are then evaluated via the lobe diagram. The proposed thesis presents the modeling of mechatronic systems with stiff and rigid bodies. The approach may be used for analysis of machining tools as well as for development of advanced mechatronic systems with active damping, etc.
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The self-excited vibration of the isolated profile in wide interval of Mach numbers
Vlček, Václav ; Kozánek, Jan ; Zolotarev, Igor
In this paper the experimental results of the self-excited vibration of the isolated NACA0015 profile in subsonic airflow are given. The optical and pneumatical methods were used in the wide range of flow velocities (Mach numbers 0,18 – 0,45). The profile was equipped with semi-conductor pressure sensors situated in the profile surface. From obtained interferograms and pressure signals follow complicated relation among phase differences of rotational and transversal profile movement.
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Impact damper with Hertz's dynamic contact
Půst, Ladislav
The paper contains results of analytical and numerical investigation of the oscillations of 2DOF system in which the amplitudes are limited by one- or two-sided stops. It is shown that the application of stops in absorber subsystem can get lower the amplitudes of basic external forced system approx to 50%. The efficiency of stops application on self-excited system is very low.
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Self-excited oscilator with soft stops
Tondl, Aleš ; Kocanda, Lubomír
A self-excited system with one degree of freedom the motion of which is influenced by symmetrically situated soft stops in a certain distance from the equilibrium position is analysed. The stops are characterized by additional spring stiffness and stop deformation. The maximum deflection of the oscillator decreases with decreasing the stop distances and with increasing the stop stiffness and damping due to the stop deformation.
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