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Method development of forged piece in conditions of modern forge
Vraštiak, Michal ; Psík, Eduard (referee) ; Podaný, Kamil (advisor)
Taking into account modern technology solutions has been selected die forging of the wheel hub of automobile steel 14220 (DIN 16MnCr5) about the serial 50000 pcs. Based on the literature study and practical experience has been solved forging process, including technological calculations, engineering drawings and results of simulations of the forging process performed by the Qform software tool. A tool was designed to be made of 19552 grade alloy tool steel. The forged piece is to be forged on an LZK 1000 crank press with the nominal forming force of 10 MN manufactured by Šmeral Brno. The stock is divided with shears from bar 45 mm 6 m long to bar 89.5 mm long.
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Manufacturing of pin with flange
Procházka, Pavel ; Řiháček, Jan (referee) ; Podaný, Kamil (advisor)
The bachelor thesis is focused on the design of the towing hitch, which is used in the tractor. The component will be the production of a die forging technology made of low-alloy steel 13 242. The material is supplied as hot-rolled bars with a diameter of 60 mm and a length of 6 000 mm. The size of the production series has been set at 25,000 pieces per year. Due to the issue and the size of the forging, the component will be made on a power hammer. The machine Šmeral KHZ 8A, appears to be a suitable machine as the forging work was calculated at 89 kJ. The technical - economic evaluation takes into account material costs, which amount to 1,364,271 CZK. The die is made of tool steel 19 663, its purchase price is 73 000 CZK.
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Production of joint folded out the rule
Šoukal, Hynek ; Podaný, Kamil (referee) ; Žák, Ladislav (advisor)
Project developed within the bachelor study presents a proposal production technology of joint folded out the rule from construction steel 12 060. Thick is 0,5 mm and the production ran is specify at 30 000 units a year. In accordance with literature studies and by calculations have been designed a combined roll forming tool, which consists of a rack with two pillars. This tool will be fix in on eccentric press LEN 10C by SMERAL, Trnava, with nominal press force 100 kN. Trimming punches, holding punch and bending puch are made of tool steel, grade 19 436.3. Lower functional part of the tool ass well.
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Utilization of Liquid in Forming Processes
Horňák, Matúš ; Podaný, Kamil (referee) ; Řiháček, Jan (advisor)
This diploma paper submits a literature retrieval of forming processes, which use liquid as a main or additional forming medium. These methods are used in practise in mass-produced complex components, mainly in automobile and aeronautic industry. They are perspective due to their variability, geometric accuracy and the ability to form components which cannot be made using conventional methods. The thesis introduces principles, submits specimen of units prepared by methods, such as hydro-mechanical pulling, Flexform or processual hydroforming, and evaluates their advantages and disadvantages.
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Manufacturing of pin with flange
Černá, Věra ; Štroner, Marek (referee) ; Podaný, Kamil (advisor)
The project elaborated within the Bachelor study of the branch Manufacturing technology presents a technology proposal of a forged piece - pin with a flange -madeby drop forging from material 15 142. The forged piece will be carried out by several hits in the finishing die. Regarding to the seriality, 800 000 pieces per year, and calculations of necessery strength for the last hit, the forged piece will be made on a counterblow hammer KHZ-2 with energy of 20 kJ. Forging dies are made of tool steel 19552and heat treated according to the drawing docummentation.
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List of Tool Materials in Forming Operations
Horník, Tomáš ; Podaný, Kamil (referee) ; Šlais, Miroslav (advisor)
The bachelor’s thesis elaborated within the scope of full-time study of specialization B-STI Mechanical Engineering is dealing with forming technologies and choice of tool steels for the production of forming tools. In the initial part of the work we are engaged in forming theoretical background, such as forming resists and shaping rules. Another section is devoted to tool steels and their most frequent heat treatment. In the following section of search is a basic description of the selected forming operations, including the use of machines and tools and highlight of the essential elements of the technology. Requirements for material of the tool are also listed there. The goal of this work is creating steel material sheet for cutting and extrusion tools and dies. These sheets are located in the attachment of this work.
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Using of elastomers in forming technology
Drda, Ondřej ; Peterková, Eva (referee) ; Podaný, Kamil (advisor)
The purpose of this graduation thesis is to investigate and summarize the usage of elastomeric forming, which represent a uniqe method of cold forming in which the elastomeric pads overtake the function of the solid part in a forming machine. The most distinctive feature of elastomeric forming is its low price and a wide range of usage. It can be applied also to metal materials with finished surface. However the major disadvantage of this method is the need of an enormous pressing force. The elastomeric pads fall into two main categories – the open and closed ones. The open type is mostly used for metal sheets bending and roll bending, whereas the closed type finds even greater usage in processes like shearing, drawing (Guerin stamping), deep drawing (Marform, Maslenikov technique) and radial expanding. The thesis further describes the elastomers´ technical features, deformation withstandings, forming principles and their general usage.
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Production of cover drain
Hollein, Radek ; Císařová, Michaela (referee) ; Podaný, Kamil (advisor)
Diploma thesis deals with the design of producing the cover drain. The cover serves to catch impurities while draining liquids. The part is made of 1.4301 stainless steel, using 1-mm thick sheet metal. The size of the annual production series is 30,000 units. As an optimal method of production, progressive cutting and shallow drawing were selected in a combined and a one-purpose tool. Technological and design calculations were performed according to which tools were designed. The LENP 100 press was selected considering the total required pressing force. The cost of one piece production was calculated at 18.91 CZK and the production becomes profitable with annual production higher than 19,478 units per year.
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Increasing the life of blanking punch by coating
Šplíchal, Jan ; Lidmila, Zdeněk (referee) ; Podaný, Kamil (advisor)
This Bachelor thesis presents possible methods for increasing the lifespan of cutting tools made of steel 19 436 designed for cutting stator and rotor plates made of silicon steel. These sheets are characterized by high hardness, which adversely affects the edges of the scissors. Experimental hardness measurement on delivered samples has verified the actual heat treatment on the surface and inside the scraper. The measured value 62 HRC corresponds to the input requirements. Based on the literature study, a combination of chemical – heat treatment and coating was chosen as the most appropriate method. In order to preserve the microstructure of the punch produced after the heat treatment, it was necessary to apply the coating by physical vapor deposition, which is characterized by low deposition temperatures. The FeinAl coating will be applied by cathodic arc deposition and is primarily designed to protect tools and cutting tools.
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Gear production design
Rusková, Marie ; Lidmila, Zdeněk (referee) ; Podaný, Kamil (advisor)
The thesis deals with the design of a gear, which is located on the rear half-axle of the tractor. Due to the high torque transmission, it will be made of 12 061 steel. After assessing the various production technologies, the forging on the vertical crank press were chosen as the most optimal. Forging was designed according to the standard ČSN 42 9030. The semi-finished product is going to be a rod with a diameter of 125 mm, which will be divided by cutting to a length of 219 mm. Forging will take place in three operations. Based on the highest calculated required force, which came out to 63.16 MN, the LZK 6500 machine was chosen. An LDO 315 A/S trimming press will be used to remove the protrusion and membrane.
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