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Building and control of 5-axis milling machines
Hekrle, Pavel ; Marek, Tomáš (referee) ; Holub, Michal (advisor)
This bachelor thesis deals with detailed description of acceptance tests of machining centers. The first part contains segmentation of geometric tolerances, which are used for geometric accuracy tests. A large part of this thesis is dedicated to these tests. The next part includes phases of preparations for acceptance tests as well as segmentation and progress of these tests. One part of the thesis is devoted to machine alignment. The last chapter contains detailed description and principle of some modern measuring devices which are used for acceptance tests.
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EFFECT OF GEOMETRICAL PRECISION MACHINING CENTERS ON THE DESIRED CHARAKTERISTICTS OF THE GOODS
Holub, Michal ; Demeč, Peter (referee) ; Hýbner, Břetislav (referee) ; Pernikář, Jiří (referee) ; Marek, Jiří (advisor)
The main subject of this doctoral thesis is the influence of the geometrical accuracy of large CNC machine tools on desired features of produced work pieces. Doe to globalized market environment and competition producers of machine tools have changed their strategy for delivery of their products to customers. The main issue is not only to deliver a machine tool as such; supporting instructions related to the technology of the cutting process on the machine tool are of great importance. When taking delivery, the customer can see a new machine tool that will produce by him specified work piece with a desired accuracy. In the proposed thesis, a development of a novel methodology of measuring vertical lathes for prediction of chosen geometrical parameters of work pieces is introduced. The main goal of this work has been to determine the influence of the geometrical accuracy of selected design groups of a vertical lath on the future geometric accuracy of the work piece. The proposed methodology has been developed and verified on a selected vertical lath SKIQ30 produced by TOSHULIN, a.s. For identification of chosen parameters of the vertical lath a measuring system using latest measuring technologies has been applied. The basic tool for measured data processing has been a set of statistic methods for prediction of behaviour of measured design groups of the machine. The foundation for statistical processing has been calculation of geometrical deviations obtained from algorithms designed for proposed measurement methodology. The proposed measurement methodology for vertical lathes has been divided into two parts. In the first part, the methodology of measurement and evaluation of linear axes is solved, where a measuring system Laser Track has been used. The employment of the system Laser Track turned out to be very suitable. Conclusions related to the accuracy of the measuring device have been drawn in the thesis. The second part of the proposed methodology is represented by observation and description of the rotating disk, where non-contact position transducers have been used. In the course of the doctoral dissertation it has been observed that the studied (with respect to the geometry) behaviour of the machine is significantly affected by the cutting conditions. To these belong the loading of the rotating disc by the mass of the work piece, angular velocity of the rotating disc and the operating time of the machine. Based on these observations it can be stated that for prediction of work piece features it is essential to know the behaviour of the machine tool in the whole range of the operating speeds and loading of the rotating disc. A part of the proposed methodology for measuring vertical lathes seems to be very suitable for a design of a diagnostic system that could be applied on large rotating disc. Furthermore, it is recommended to extend the doctoral thesis in order to develop a unit for compensation of geometrical errors on rotating discs of vertical lathes.
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A software interface for a laser tracker user application
Kozáček, Peter ; Kovář, Jiří (referee) ; Knobloch, Josef (advisor)
For assembly of product machine is necessary to evaluate a geometric accuracy of individual functional parts of the machine. This process is very demanding and time consuming. One of the reasons of mentioned problems is the lack of software (adaptation) for measuring of the accuracy of geometrical precision. This theses (diploma work) focuses at facilitating the development and creation of own application based on customer requirements and for measuring geometric accuracy with the Laser Tracker AT901 from Leica company. The aim is to create a basic application suitable for measurement of geometric accuracy, which would speed up this process, would be user-friendly, simple and open for further expansion.
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Geometric Accuracy of Additively Manufactured Test Parts
Ilčík, Jindřich ; Sehnoutka, Petr (referee) ; Koutný, Daniel (advisor)
The presented diploma thesis deals with the control of the geometric accuracy of the parts produced by additive manufacturing technology selective laser melting. The paper first analyzed the work of the other authors dealing with this issue. Based on obtained informations from this analysis were developed benchmark test parts for quality control of production on a commercial machine SLM 280 HL supplied by SLM Solutions GmbH. The work was carried out several tests to determine the appropriate parameters of construction parts. These tests, their results and conclusions are fully described in this papper.
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Measurement of machine tool spindles by means of non-contact sensors
Slavíček, Josef ; Knoflíček, Radek (referee) ; Holub, Michal (advisor)
The goal of this work is to propose a suitable methodology for measuring and evaluating the geometric precision of spindle rotation. Identification and classification of errors while moving spindle. Part of this work should be also a program in LabVIEW that evaluate the errors in the motion of the spindle. Practical functionality of the proposed measurement system should be tested at selected MCV754 QUICK machines, lathes SV 18 and milling machine FNG 32. For processing of the results should be used basic statistical procedures. This thesis includes research in the field of machine tool spindles and different ways of measuring spindle motion deviations from the ideal path. There is also included the effect of sensors to measuring spindle running accuracy and identification of suitable sensors applicable for this application. There is a proposal of measurement of selected machinery, and defines all the components required for measurements that were used during spindle running precision measurement. Part of this work is a basic description of the program developed for evaluating errors in the motion of the spindle.
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Mapping geometry errors in the machine tool workspace
Knobloch, Josef ; Blecha, Petr (referee) ; Holub, Michal (advisor)
Diploma thesis offers a new approach to the measuring of geometry errors in the machine tool workspace with the aid of laser tracker. There is a method of data acquisition and also the Matlab programs for data processing suggested in the thesis. This method can determine the accuracy and repeatibility of positioning and angular displacement of the numerical controlled axes of the measured machine tool and it compiles its mathematical model. All the gathered knowledge is used to evaluation of geometric accuracy of the virtual machined workpiece.
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Building and control of 5-axis milling machines
Hekrle, Pavel ; Marek, Tomáš (referee) ; Holub, Michal (advisor)
This bachelor thesis deals with detailed description of acceptance tests of machining centers. The first part contains segmentation of geometric tolerances, which are used for geometric accuracy tests. A large part of this thesis is dedicated to these tests. The next part includes phases of preparations for acceptance tests as well as segmentation and progress of these tests. One part of the thesis is devoted to machine alignment. The last chapter contains detailed description and principle of some modern measuring devices which are used for acceptance tests.
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Measurement of geometric accuracy of machine tools
Nakládalová, Tereza ; Zahálka, Jiří (referee) ; Knobloch, Josef (advisor)
In this bachelor thesis the measurement of geometric accuracy of machine tools is described. The measurement of circle interpolation is implemented and the results are evaluated. The theoretic part deals with sources of error origin and accuracy division according to affecting factors. Further, the geometric errors are analyzed and determination of basic methods outlined. The next part of this work describes different kinds of current measuring devices and their principles of testing. For approaching the volumetric accuracy of machine tool other methods are discussed. The experimental part deals with testing the machine tool and result evaluation for each working plain and whole workplace. In conclusion, the particular measurements with varying input testing parameter are compared.
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Workpiece geometrical accuracy measurement possibilities
Tvardek, Michal ; Musil, Martin (referee) ; Blecha, Petr (advisor)
The aim of this bachelor thesis is to do a research in the field of measurement of geometrical accuracy of workpiece. In the introduction I deal with the description and graphic interpretation of geometrical tolerances and parameters of the surface texture, including their illustration in the drawing documentation. Then I briefly summarized the major measuring methods of the chosen geometrical features and gear wheels. I also described the current equipment for measuring geometrical accuracy and surface texture for both inprocess and postprocess usage; meanwhile I tried to accentuate their main features and advantages.
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