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Process parameters development for copper thin walls manufacturing via 3D printing
Klimek, Ľubomír ; Hutař, Pavel (referee) ; Paloušek, David (advisor)
In the work is used the processing of metallic material by the method of Selective Laser Melting. The main objective is to verify and describe the influence of the individual process parameters entering the production process when processing the alloy Cu7.2Ni1.8Si1Cr with SLM. This alloy contains 90 % copper. The first theoretical part of the thesis describes so far processed copper alloys with a high content of copper using the method of Selective Laser Melting. The practical part then deals with the specification of the main process parameters, which are optimized in the next part of the work solution. On the basis of the information obtained experimental bodies have been created, which will be tested and analyzed in several steps. The work focuses on thin-walled samples, which have a perspective use in the creation of highefficiency heat exchangers. The main results that the work deals with are the relative density and mechanical properties of the material. Also, great emphasis is placed on the resulting surface quality
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Kamera crane
Nádvorník, Jan ; Hutař, Pavel (referee) ; Brandejs, Jan (advisor)
This thesis deals with product design rotating camera crane with variable length telescopic arm. Proposed maximum arm length is 6 [m] with a maximum weight capacity of the camera 8 [kg]. The work deals with the various structural units associated mainly with the issue of the telescopic arm. In individual sections detail the construction of the camera head developed deformation and stress analysis of a telescopic jib.
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Design of hydraulic travel of reaper`s drive unit
Smejkal, David ; Hutař, Pavel (referee) ; Brandejs, Jan (advisor)
This diploma thesis deals with a design of hydraulic reaper’s drive unit and continual realization of its real prototype. The unit is designed with freelance wheel drive, continual change of speed and direction. A part of a drive unit is a remote control, which is primarily used for control of movement and mowing. On the base of research analysis the conception design was created, which has to fulfill all the needed requirements for build of prototype and its subsequent testing. Engineering design was performed in Autodesk Inventor 2012. Realized prototype was built by sponsor company. The components were chosen with regard to their functionality, quality and cost.
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Numerical modeling of crack propagation under conditions of LEFM
Mikula, Jakub ; Hutař, Pavel (referee) ; Ševčík, Martin (advisor)
The presented bachelor’s thesis deals with numerical modeling of crack propagation in general planar body. A user macro was created in APDL programming language for estimation of crack propagation direction and collection of data. Macro allows selection one of the four criteria intended to estimate the direction of the crack and the subsequent listing of the data into a text document. The calculation is based on the finite element method (FEM) using a commercial system ANSYS. The conditions of linear elastic fracture mechanics (LEFM) are expected during the calculation. The first part of this thesis describes the basic concepts of LEFM, including a description of mentioned criteria. The second part is devoted to the created macro. It also describes the algorithm and the necessary conditions for correct processing of data. A comparison with available published data or with experimental data gives a summary of the accuracy and utilization of created macro. In conclusion, the example of estimation of the residual life by different criteria is shown, as its other application.
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DAMAGE OF COMPOUND STRUCTURES CAUSED BY MATERIAL DISCONTINUITY
Korbel, Jakub ; Žmindák, Milan (referee) ; Hutař, Pavel (referee) ; Knésl, Zdeněk (advisor)
This Ph.D. thesis deals with modeling of compound structures containing defects such as cracks or notches. Attention was mainly focused on structures manufactured out of metals and polymers. Presented results were obtained from experimental measurements, which were compared with theoretical estimations of the ultimate states of the compound structures. Theoretical estimations were obtained by the application of the generalized fracture mechanics, whose integral part is based on numerical solution provided by finite element method. The results of the Ph.D. thesis contribute both to prediction of the limit states of compound objects, and to verification of the validity of the generalized fracture mechanics.
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STOCHASTIC CRACK PROPAGATION MODELLING USING THE EXTENDED FINITE ELEMENT METHOD
Nešpůrek, Lukáš ; Novák, Drahomír (referee) ; Hutař, Pavel (referee) ; Anthony Nouy, PhD., HDR (referee) ; Knésl, Zdeněk (advisor)
Tato disertační práce vychází z výzkumu v rámci francouzsko-českého programu doktorátu pod dvojím vedením na pracovišti Institut français de mécanique avancée v Clermont-Ferrand a na Ústavu fyziky materiálu AV v Brně. Úvodní výzkumný úkol na brněnském pracovišti se zabýval numerickou analýzou pole napětí v okolí čela trhliny v tenké kovové fólii. Zvláštní pozornost byla zaměřena na vliv speciálního typu singularity v průsečíku čela trhliny s volným povrchem. Těžiště disertační práce spočívá v numerickém modelování a stochastické analýze problémů šíření trhlin se složitou geometrií v dvojrozměrném prostoru. Při analýze těchto problémů se dříve zřídka používaly numerické metody, a to z důvodu vysoké náročnosti na výpočtový čas. V této disertaci je ukázáno, že aplikací moderních metod numerické mechaniky a vhodných technik v analýze spolehlivosti lze tyto problémy řešit s pomocí numerických metod i na PC. Ve spolehlivostní analýze byla využita lineární aproximační metoda FORM. Pro rychlost šíření trhlin se vycházelo z Parisova-Erdoganova vztahu. Pro parametry tohoto vztahu byl použit dvourozměrný statistický model, který postihuje vysokou citlivost na korelaci obou parametrů. Mechanická odezva byla počítána rozšířenou metodou konečných prvků (XFEM), která eliminuje výpočetní náročnost a numerický šum související se změnou sítě v klasické metodě konečných prvků. Prostřednictvím přímé diferenciace bylo odvozeno několik vztahů pro derivace funkce odezvy, čímž se dosáhlo lepší numerické stability a konvergence spolehlivostní analýzy a výrazného zkrácení doby výpočtu. Problém zatížení s proměnou amplitudou byl řešen aplikací transformace zatížení metodou PREFFAS. Využití distribuce výpočtů v síti PC umožnilo další zrychlení analýzy.
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Influence of dynamic loading on the contact fatigue characteristics of bearing material
Hložek, Jiří ; Hutař, Pavel (referee) ; Mazal, Pavel (advisor)
This thesis deals with the study of sudden step changes observed in model testing of standard bearing steel 100Cr6. Methodology of experiments with step change of load is proposed and applied in measurements. Three complete series of experiments were conducted, and rating life was determined for each loading trend. Based on the experiments carried out, it was found that the selected steel is able to withstand the sudden step of load changes, despite the fact that it is not material of choise for this type of load. Part of this work was to verify functionality of the innovated test stations AXMAT with modern diagnostics and a new control system, and also of the hydraulic variant of AXMAT, which allows to remotely derive dynamic loading of the test sample.
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Fracture Behaviour of Pipe Grade Polyolefins
Fiedler, Lubomír ; Hutař, Pavel (referee) ; Kučera, Jaroslav (referee) ; Vlach, Bohumil (advisor)
The thesis deals with the study of the fracture behaviour of the pipe grades of high density polyethylene (HDPE). Detailed study of current state of knowledge was performed in the first part. The focus was put on those types of polymers used for pipeline applications, the limit states of the plastic pipes, and the key parameters affecting the fracture behaviour of plastic pipes’ materials. The methods used for testing the plastic pipes and native pipeline materials were summarized. In the second part of this work, the relationship between the processing conditions, internal structure and fracture behaviour of the native types of HDPE pipe grades was evaluated. Than, the correlation between short-term alternative tests and the standardized accelerated full notch creep test (FNCT) was studied. An experimental basis for numerical model for evaluation of the fracture behaviour of multilayer pipes was established. Two types of non-homogeneous specimens for evaluating the resistance of multilayer pipes against slow crack growth (SCG) were suggested. This evaluation was based on the parameters of linear elastic fracture mechanics (LEFM) and elasto-plastic fracture mechanics (EPFM).
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Technological challenges in the fabrication of MoS.sub.2./sub./diamond heterostructures
Varga, Marián ; Sojková, M. ; Hrdá, J. ; Hutar, P. ; Parsa Saeb, S. ; Vanko, G. ; Pribusova Slusna, L. ; Ondič, Lukáš ; Fait, Jan ; Kromka, Alexander ; Hulman, M.
Nowadays, 2D materials are one of the most studied classes of materials. In addition to the most famous graphene, progress has been achieved in studying and using fundamental properties of transition metal dichalcogenides (TMD). Complementary, diamond as a representative of 3D materials has gained a reputation as an extremely versatile material due to its extraordinary combination of physical/chemical/electrical/optical properties. Besides these particular forms of 2D and 3D materials, their heterostructures have become very attractive due to new phenomena and functions (bandgap engineering, enhanced charge transport, optical interaction, etc.). However, individual technological procedures are still minimally investigated and described. Here, we will demonstrate a proof-of-concept for the preparation of MoS2/diamond heterostructures, where two different strategies were employed: a) growth of MoS2 layers on diamond films, and b) growth of diamond films on Si/MoS2 substrates.
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Multi-material 3D printing of titanium and aluminium alloys
Duchoň, Matěj ; Hutař, Pavel (referee) ; Koutný, Daniel (advisor)
Additive manufacturing of multi-material components is a promising way to produce parts that combine the properties of different materials. The thesis deals with the research, optimization of process parameters and methodology to produce multi-material parts using the SLM method. The aim is to create a mechanically durable interface between two materials based on titanium and aluminium. In order to determine the suitable combination of materials, a single track test was performed, which also established the initial process parameters and the effect of increased preheating temperature on the formation of defects at the material interface. This test provided the basis for the printing of bulk samples whose interfaces were analysed in detail using light microscopy, microhardness testing and EDS. Finally, the mechanical resistance of the interface was verified by tensile testing. According to the results of the single track test, titanium alloy Ti6Al4V in combination with aluminium alloy AlSi10Mg was selected. In further tests, it was found that if the preheating temperature is increased from 200 °C to 300 °C, the number of cracks at the interface is reduced by 31 %. The combination of increased preheating temperature and appropriate process parameters produced a crack-free material interface that exhibited high mechanical durability. The thesis provides a summary overview of the issues related to multi-material metal printing and the causes of individual defects that the interface of two different materials faces. The thesis may serve as a basis for further research on multi-material metal printing.
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