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Fluoride coatings on magnesium prepared in melts
Drábiková, Juliána ; Richtera, Lukáš (referee) ; Zmrzlý, Martin (advisor)
This work deals with the corrosion protection of magnesium alloy AZ31, AZ61, AZ91 using fluoride conversion coating prepared from Na[BF4] melt. The theoretical part describes the properties of magnesium alloys, the recent results of fluoride conversion coatings preparation and analysis of the available literature about the properties of salt Na[BF4] and its decomposition products. The experimental part was devided into two main sections. The first deals with the corrosion resistance of the treated magnesium alloys (AZ31, AZ61, AZ91 and AZ91 annealed) in the Na[BF4] melt. Corrosion resistance was tested using potentiodynamic tests and tests in the corrosion chamber. In the second part, the mechanism has been studied for preparing fluoride conversion coating, where it was shown that in air-free atmosphere the oxidizing agent in the process is boron, which is reduced from BIII to B0, and thereby enables the fluoride conversion coating.
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Preparation and Characterization of Advanced Thermally-sprayed Coatings on Magnesium Alloys
Buchtík, Martin ; Hadzima, Branislav (referee) ; Fintová, Stanislava (referee) ; Ptáček, Petr (advisor)
The proposed dissertation thesis deals with the characterization of HVOF and APS-thermally sprayed coatings prepared on the AZ31 and AZ91 magnesium substrates. The theoretical part of the thesis describes in-detail Mg substrates used in the experimental part of the thesis. There are also characterized materials and coatings based on NiCrAlY and FeCrNiMoSiC metals, WC-CoCr cermets, and YSZ ceramic materials. At the end of the theoretical part, the literary research summarizing the characterization and analysis performed on thermally sprayed coatings on Mg alloys. Based on the theoretical knowledge, the characterization of Mg substrates and deposited coatings was performed in terms of the surface morphology, microstructure, and the chemical composition using the light microscopy (LM) and scanning electron microscopy with energy-dispersive spectroscopy (SEM+EDS). The phase composition of the coatings was analyzed using the X-ray diffraction (XRD). The diffractions corresponding to the sprayed coatings were compared with the feedstock powders, i.e. materials used for the spraying of the coatings. The characterization of the prepared coatings in terms of the mechanical and tribological properties was performed. The hardness and microhardness of the coatings as well as the coefficient of friction, and the wear rate were measured. The last chapter of the experimental part deals with the evaluation of the electrochemical corrosion properties by the potentiodynamic measurements in a 3.5% NaCl solution. In the case of exposed samples, the evaluation of the surface and coating/substrate interface was performed using LM and SEM with EDS. The mechanism of the corrosion attack and degradation was determined from the acquired knowledge and base on the results of the short-term measurements. Based on the measured results, it can be stated that the deposited coatings were successfully applied on the surface of both Mg alloys. All the coatings increase the surface hardness of the Mg alloys and significantly improve their tribological properties. However, except for FeCrNiMoSiC coatings, the corrosion properties of Mg alloys deteriorate due to the fact that the corrosion environment can pass through the coating to the less noble Mg substrate and the corrosion microcells are created.
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Study of the microstructure of deposited Ni-P coatings with different phosphorus contents
Najser, Tomáš ; Kosár, Petr (referee) ; Wasserbauer, Jaromír (advisor)
The aim of this bachelor thesis was the preparation and characterization of Ni-P coatings with different phosphorus contents on the substrate of AZ91 magnesium alloy. The theoretical part deals with magnesium alloys and specifies the utilized substrate AZ91. It also focuses on Ni-P coatings, their microstructure and their properties. However, there are also described factors affecting the rate of deposition and the resulting behavior of these coatings. Last but not least, the theoretical part summarizes the basic principles of laboratory methods used in the experimental part for observation and characterization of samples. Conclusion of the theoretical part consists of several background researches where the authors deal with similar problems and factors influencing the resulting behavior of Ni-P coatings. The experimental part is focused on the deposition of each Ni-P coatings on the AZ91 alloy and their characterization. The study of deposited Ni-P layers was focused on the determination of their microstructural texture by XRD method, mechanical properties and elemental composition depending on phosphorus content.
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Corrosion Resistance of Structural Magnesium Alloys
Tkacz, Jakub ; Pacal, Bohumil (referee) ; Hadzima, Branislav (referee) ; Havlica, Jaromír (advisor)
This thesis describes magnesium alloys, their properties and methods of their production. However, experimental part is focused on AZ91 magnesium alloy. Conversion coatings were prepared on the AZ91 surface – chromate coating, phosphate permanganate coating and fluoride coating. Corrosion resistance of the prepared coatings were compared by immersion tests and by potentiodynamic methods. Evaluation of corrosion resistance by immersion tests was successful only for phosphate permanganate coating. Only this coating was removed during cleaning of the samples. For comparison of corrosion resistance was important to find the correct procedures and optimize the measurements methods. For these purposes have been chosen galvanic zinc coating on steel sheets. Thickness of the zinc coating were 8 and 30 microns. This coatings provide uniform zinc surface without heterogenities which was important for the potentiodynamic measurements. After optimization methods for potentiodynamic measurements by galvanic zinc coatings have been measured magnesium alloy AZ91 uncoated and coated by conversion coatings. For uncoated AZ91 magnesium alloy was determined suitable method so called virgin cathodic curve. On the other hand, for the coated AZ91 magnesium alloys was determined suitable method so called combined curve, within which we measured cyclic voltammetry curve (± 5 mV) and then virgin anodic curve.
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Galvanic plating of magnesium alloy with Ni-P bond coat
Zahálka, Martin ; Kosár, Petr (referee) ; Wasserbauer, Jaromír (advisor)
Cílem této diplomové práce jse najít nejnižší možnou tloušťku nikl-fosforového povlaku, který může být galvanicky pokoven mědí bez defektů na horčíkové slitině, nikl-fosforového nebo měděného povlaku. V teoretické části jsou shrnuty poznatky o hořčíkových slitinách a jejich korozi. Navíc se teoreticá část zaměřuje na popis procesu bezproudého niklování a elektrochemického pokovování mědí a jejich porovnání. Na konci teoretické části je shrnut současný výzkum o elektrochemickém pokovování hořčíkových slitin. V experimentální části byl popsán proces přípravy povlaků Ni-P a Cu na horčíkové slitině AZ91. Na jedné vrstvě a dvojité vrstvě Ni-P povlaku byla provedena elektrodepozice mědi. Navíc byl diskutován vliv předůpravy před samotnou elektrodepozicí mědi. Za účelem zjištění korozních vlastností vzorků byl vykonán potenciodynamický test. Následně byly připraveny metalografické výbrusy jednotlivých vzorků a pomocí světelného a rastrovacího elektronového mikroskopu byla provedena charakterizace. Na konec bylo zjištěno prvkové složení jednotlivých povlaků pomocí EDX analýzy.
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Magnesium alloys
Březina, Matěj ; Šoukal, František (referee) ; Zmrzlý, Martin (advisor)
The study is focused on corrosion and corrosion protection of magnesium and magnesium alloys. The theoretical part describes properties of magnesium and magnesium alloys. It shows their advantages as well as their disadvantages and discusses ideal use for these alloys. The theoretical part analyses basic corrosion characteristics and typical corrosion processes. It deals with types of corrosion protection and ways of its use. The experimental part was focused on metallographic analysis and corrosion behavior of magnesium alloy AZ91. Metallographic methods were used for preparing AZ91 to corrosion tests. The experimental part compared corrosion rate and degradation of pure AZ91 and AZ91 with conversion coating (phosphate-permanganate) in 3,5% sodium chloride solution in times: 1, 8 and 48 hours.
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Fatigue endurance of extruded Mg alloy AZ91E
Sobola, Petr ; Štěpánek, Roman (referee) ; Pantělejev, Libor (advisor)
This thesis deals with fatigue behaviour of magnesium alloy AZ91E produced by extrusion. In the frame of this work, basic mechanical characteristics and data from performed fatigue tests were obtained. Further metallographic analysis of microstructure and fractographic analysis of broken specimens after fatigue tests were carried out.
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Mg-alloy die-castings for automotive industry
Hejduk, Oldřich ; Pacal, Bohumil (referee) ; Čech, Jaroslav (advisor)
The thesis dealt in the degree of the bachelor study covers Mg-alloy die-castings for automotive industry. Major destination is description properties of Mg-alloy, special properties of Mg-alloy die-castings. Experimental part of this thesis deals posibility of mensuration and calculation residual tightness on the Mg-alloy die-casting AZ91D.
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Application of magnesium alloys castings
Pernica, Vítězslav ; Liškutín, Petr (referee) ; Roučka, Jaromír (advisor)
Magnesium alloys are still idle in technical applications because of their properties. The history of metal is not very old, the first application of its alloy started on the beginning of the 20th century. Magnesium is very light. Its weight is about one third less than the weight of aluminum and it is the third most frequented structural metal. However its preparation and processing can be problematical because magnesium has high affinity to oxygen. It causes intensive burning. During the century of stature have been improved both production and alloys. The usage of magnesium alloys took more importance and it is the most used alloy in automotive field sofar. Recently its demand expands mainly in electrotechnics. Next usage we can find in aeronautics, energetics, military and many other branches.
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