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Shaft manufacturing using forging technology
Vaško, Michal ; Kopřiva, Miloslav (referee) ; Šlais, Miroslav (advisor)
This diploma thesis deals with project of shaft manufacturing using drop forging technology. This technology is manufacturing using cubic forming on vertical forging press. Work includes detail data for working out technical drawings of suggested component. Thanks to modification of parameters and forging a whole we reduce material waste which is compared to turning technology. Production process is adapted to established production process in company Kovarna ZETOR Brno. Further the work includes cost price of one forging from the set of 30 000 products a year. The work also contains background research of drop forging technology, technical drawings, production process list and simulation outcome for drop forging of the suggested komponent by software FormFEM.
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A design of small size power hammer
Hladík, Radim ; Knoflíček, Radek (referee) ; Tůma, Jiří (advisor)
The bachelor's thesis, in addition to the design of small power hammer, contains information from the history of power hammers, current research of the market of the manufacturers of these forming machines and their specific requirements. It also states the classification of these forming machines according to various criteria for example based on the structural arrangement, the method of energy transfer, etc. Furthermore, two designs of the power hammer construction are carried out according to the specified parameters. One of these variants is selected based on the multicriteria analysis and presents a detailed proposal. In this selected variant is made 3D model design sketched using software Autodesk Inventor 2021, basic design calculation and drawing documentation. In conclusion, there are recommendations for practice and evaluation of work results.
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Forging of a hinge eyebolt
Puklický, Vladimír ; Štroner, Marek (referee) ; Lidmila, Zdeněk (advisor)
Bachelor thesis developed in the bachelor degree addresses the production process eyebolt combination of the two technologies volume thermofotming. Forging the forging and die forging slug for making the final shape of the part. Eyebolt will be produced in a series of 5,000 units / year of structural steel ČSN 11 375.1 with a carbon content of 0.2 % C. The material is supplied in the form of round bars with a diameter of 135 mm and a length of 6000 mm . From this it will be cut smaller pieces using a 172 mm long industrial scissors ScKU 800 Based on the literature study and fitting the calculations was chosen for forging hammer KHZ 4 A from Šmeral Brno as and drop forging hammer with the designation L 9 mg in 2040 by a French company Bché . Semi-finished product is heated in a gas chamber furnace RKG 08.9.03-12 with an output of 600 kW. Forging the trimming on the trim press LKOA 200th Dies are made of tool steel DIN 19 663.
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Machinery used in an open die forging
Novák, Libor ; Šlais, Miroslav (referee) ; Podaný, Kamil (advisor)
For production of components, which are made by open die forging, are used forging hammers and hydraulic presses. The project contains a dividing of machines, short description, advantages and disadvantages and using of concrete types of forging hammers and hydraulic presses in practice. Advantages of forging hammers are simple construction, high range of choice from many types and simple maintenance. Disadvantages are big shakes and danger of accident. Forging hammers can be chosen from spring, pneumatic, hydraulic and steam air types with or without acceleration. Hydraulic presses are divided into push -down presses (two and four - column presses) and pull - down presses (two and four - column presses). Advantages consist in simple operating and controlling via computer. Disadvantages are complicated construction and difficult maintenance.
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Forging of the "lock-bolt"
Frýdl, Pavel ; Štroner, Marek (referee) ; Lidmila, Zdeněk (advisor)
To lock-bolt manufacturing was selected technology of die forging. Lock-bolt is made of 11375 steel in a series of 2700 pieces per year. With the use of literary studies and practical knowledge has been developed technological process fittings. It includes the draft instrument stainless steel 19663 including drawings. Forging is performed on a hydraulic-pneumatic hammer KJH 2 with a nominal value of 20 kJ impact work. Blanks are cut from bars 30 mm 6 m long to bars 52.2 mm long. The techno-economic evaluation shows that the price of a forging is 4,71 CZK and for production will be need 24 pieces of bars.
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Piston rod eye production
Hořava, David ; Jopek, Miroslav (referee) ; Lidmila, Zdeněk (advisor)
The bachelor's project elaborated design of technology production of the piston rod eye in series of 45 000 pieces. The piston rod eye is made of steel rod C45E by die forging. Pursuant to of the literary pursuit and necessary technological calculations was chosen a pneumatic – hydraulic hammer KHZ 4A, from the company called Šmeral, with a forming energy of 50 kJ, for forging of component. Cross wedge rolling machine was chosen for overdosage of forged piece in form of double piece. Shearing press LKOA 200, from the company called Šmeral, with a forming force of 2 000 kN, was chosen for shearing of forged piece. At the end, the technical – economic evaluation of material costs was calculated.
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Design of wheel hub production
Zahálka, Tomáš ; Lidmila, Zdeněk (referee) ; Podaný, Kamil (advisor)
The subject of this thesis was to propose a possible way of production for a wheel hub on the front axle of VAZ 2101 made out of steel 12 050. Based on the accesible technologies was selected a volume thermoforming technology, specifically drop forging for its positive impact on mechanical features of forging. Construction of the die cnforms to the norm ČSN 22 8308 with closed spout groove. The forging is done by a hammer KHZ 8A, with an impact energy of 80 kJ. Dies, upper and lower, made of tool steel 19 552, tempered to 54 HRC.
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Forging oblong forgings
Příkaský, Jakub ; Štroner, Marek (referee) ; Lidmila, Zdeněk (advisor)
The project deals with the design of the production of a rod-shaped component using a die swage. The material is steel 12 060. Based on a literature study on forging and calculations, the forging, the technological process and the hammer die were designed. Based on the calculated work required, the power hammer KHZ 2 was designed. Technical and economic evaluation was performed.
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Production of support by forming
Palán, Robert ; Novotný, Karel (referee) ; Kopřiva, Miloslav (advisor)
PALÁN Robert, Production of support forming.A graduation thesis of master´s studies, Mechanical engineering, Department M2307 Metal forging technology, Specialization 02 Forming, Welding, 2. graduate, 2. year, school – year 2007/2008. FSI VUT Brno, ÚST Department of Metal Forging Technology, May 2008, page NO 66, picture NO 36, chart NO 8, suplement NO 12 The graduation thesis, drew up with in the frame of engeneering studies department M2307, submits a concept of a production by forming. A materiál of a forget piece is steel ČSN 12 050, provided as a semi – finished product in a form of a bar 210 mm, lenght 4 000 mm. The particular dimension stocks with be cut from it to forge out a part. Production work is 100 000 pcs. Based on studies of technologies, suitable for producing the part a specific two stage technology of a drop forging was chozen on a vertical forging press LMZ 6 500, with induction heating of the semi – finished product and a product – trim of fin and pellicle or a trimming press LDO 315 A/S. For this alternate all the required calculations are realized of swages and all the necessary machines for the production of are quested enganget part.
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Precision forging
Bužga, Petr ; Peterková, Eva (referee) ; Lidmila, Zdeněk (advisor)
The thesis deals with methods, procedures and possibilities of precision forging. After the initial analysis methods of die forging with collar also comprises an overview, analysis and description of methods of precision forging, including a technological evaluation in view of technical possibilities, investment requirements and expected benefits. The main emphasis is laid on the technological conditions, procedure, on the construction of the dies and forging devices.
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