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Manufacturing of a Valve Body
Ostřížek, Jan ; Štroner, Marek (referee) ; Řiháček, Jan (advisor)
The work deals with the manufacturing of a valve body from copper alloy CuZn40Pb2. The introduction of the work includes an analysis of possible manufacturing methods, with multi-way forging being selected as the most suitable method. Based on the evaluation of manufacturability, shape modifications are made, machining allowances are prescribed, and dimensional tolerances are determined. Two tool geometries are proposed and verified using numerical simulation. These are also used to determine the required forging force. From the volume of the forging, a raw material 60 x 115 mm is determined. It is inductively heated to forging temperature and then forged in one operation on the crank press LZK 2500 P/SH. At the and the flash is trimmed using the LKOA 200 press.
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Method development of forged piece in conditions of modern forge
Vraštiak, Michal ; Psík, Eduard (referee) ; Podaný, Kamil (advisor)
Taking into account modern technology solutions has been selected die forging of the wheel hub of automobile steel 14220 (DIN 16MnCr5) about the serial 50000 pcs. Based on the literature study and practical experience has been solved forging process, including technological calculations, engineering drawings and results of simulations of the forging process performed by the Qform software tool. A tool was designed to be made of 19552 grade alloy tool steel. The forged piece is to be forged on an LZK 1000 crank press with the nominal forming force of 10 MN manufactured by Šmeral Brno. The stock is divided with shears from bar 45 mm 6 m long to bar 89.5 mm long.
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Precision forging
Berka, Martin ; Peterková, Eva (referee) ; Lidmila, Zdeněk (advisor)
This bachelor´s thesis deals with the technology of precision forging. The thesis describes basic distribution of the forging according to the nature of the material flow and his procedure. After the introductory part this thesis deals with the analysis of the methods of the drop forging with fin groove. The next section contains a description, parameters and methods of precision forging. Technical a economical evaluation of the component technology is as a conclusion of the thesis.
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Production of bottom body by solid forming
Kaděra, Jakub ; Štroner, Marek (referee) ; Kopřiva, Miloslav (advisor)
This diploma thesis, which has been elaborated within Master's study programme Manufacturing Technology and Management in Industry (2303T005), submits a production proposal of production of bottom body by solid forming and its economical evaluation containing all the economical essentials needed in order to produce and specify the final price of a forging. This thesis takes in all the necessary calculations and machinery proposals according to the material of dies and to annual capacity of 250 000 pieces of forgings requested. Semi-finished product for the manufacture of forging is cut size of bars of circular cross-section of steel 14 220 ČSN 42 5510.
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Drop forging of hub
Leidorf, Michal ; Kopřiva, Miloslav (referee) ; Štroner, Marek (advisor)
The Baccalaureate thesis deals with literary studies of forging. There is also processed the proposal of technology of ordered steel cog-wheel num.: BP-3-2009- 001. With regard to supposed large series of 150 000 pieces per a year, the technology of stamping on three operations at the vertical forging press LZK 4000B is chosen, the producer Šmeral brno a. s. All calculations were accomplished during the processing of the technological procedure, the following design documentation and technical-economical estimation are connected with the preceding calculations..
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Issues of drop forging on presses
Jelínek, Tomáš ; Štroner, Marek (referee) ; Podaný, Kamil (advisor)
This thesis is focused on the issue of drop forging on presses. The power forming machines works with calm pressure of the forging part. Their main disadvantage is the forging of the slag layer into the product. Hydraulic and mechanical presses are used for drop forging. This technology is mainly used in series production in most industries. To achieve a quality forging is necessary proper heating of the semi-finished product to the forging temperature. This reduces deformation resistance, tool wear and the required forming force The design of the forging is based on the drawing documentation of the required part. The shape of the product is driving for the dividing plane, the size of the stock, the permissible geometry deviations and tolerances. It is also necessary to take into account the flash groove, the clamping of the dies and the type of ejector. There are many companies in the market that deal with die forging. For clarity, several of them are listed, with an overview of the machine and production portfolio.
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Design of crane hook production
Horák, Tomáš ; Štroner, Marek (referee) ; Podaný, Kamil (advisor)
The thesis deals with the design of the production of a crane hook made of C45 steel. After evaluating suitable technologies, die forging on a mechanical press was chosen. Based on the analysis of technological technology, the shape of the part was modified and all necessary additions and limit deviations of forging dimensions were determined. The semi-finished product with a diameter of 65 mm and a length of 380 mm will be formed on a cross wedge rolling mill, bent on a separate press and subsequently forged. The crank forging press LZK 3150 B from the company ŠMERAL Brno a. S., With a nominal forming force of 31.5 MN, was chosen from the calculated forming force. The construction of the dies is based on the ČSN 22 8306 standard and they are made of 19,552 steel with subsequent heat treatment.
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Production of holder by solid forming
Špaček, Antonín ; Štroner, Marek (referee) ; Kopřiva, Miloslav (advisor)
The diploma thesis deals with suggestion of low alloy 14220.0, produced by solid forming. This suggestion is based on the size of series that contain 100 000 pieces a year. The essay contains knowledge refering to drop forging technology and comparison with existing technologies. Two suitable variants of production were assessed, these variants are drop forging with hammers and vertical forging press. Both theories were theoretically analised in order to describe given technology. The analysis also contains calculation and suitable machine choice. Drop filling on vertical forging presses was chosen because of forging type. Furthemore forging proposition was treated including production technique. The chosen variant contains calculation, suggestion of a die, machine that was used and suggestion of flash trimming. For suggested technology was chosen vertical press LZK 3150 B. Its producer is Šmeral a.s. Brno. This project also contains technical drawings of the given component, forge, dies and phase of forging.
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Production of holder by solid forming
Šimon, Miroslav ; Novotný, Karel (referee) ; Kopřiva, Miloslav (advisor)
The aim of this dissertation is to design an optimal technological processing of a given component by solid forming. This work includes a bibliographic study, which is the source of information for the solutions. Another important topic is the global technological processing of the given component: to begin with gear blank design until the final product. The best option seems to be the die forging on forging press in three steps. From an economical point of view, the die forging realized according to the designed technological processing appears to be the best solution.
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Production of forging piece "Spanner"
Vávra, Jan ; Kopřiva, Miloslav (referee) ; Novotný, Karel (advisor)
Projects developed within the bachelor's degree in Mechanical Engineering, presented a proposal technology forged wrench - the hot-rolled steel bars 11 523.0. The thesis also compares the past with conventional methods of production and considering the new technological process of manufacturing. Based on the literature studies about fitting and calculations, was chosen to die forging hammer KHZ 2 A (producer ŠMERAL Brno, plant Hronov), with nominal energy of 20 kJ working pressure of 16 MPa and 30 kW electric power.
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