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Fatigue crack initiation and growth in 316L steel in torsional cyclic loading
Karol, Michal ; Chlupová, Alice ; Mazánová, Veronika ; Kruml, Tomáš
Fatigue crack initiation and growth study in 316L austenitic stainless steel was made in cyclic\ntorsion. The experiments on hollow cylindrical specimens were performed at room temperature using fully reversed shear strain controlled cycles. The specimens used were polished mechanically and electrolytically to enable surface damage and crack propagation observation using optical light microscope, SEM. It was found that high density of extrusions and intrusions are formed on the specimen surface due to cyclic loading. TEM observations revealed that dislocation arrangement in well-known ladder-like structure is responsible for the localization of cyclic plastic deformation and for the origin of surface roughness in which the fatigue crack nucleate. The path of fatigue cracks leading to failure was observed, too. The crack path\nwas found to be dependent upon the applied shear strain amplitude.
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Measurement of mechanical properties of thin films using the bulge test technique
Holzer, Jakub ; Cieslar, Miroslav (referee) ; Kruml, Tomáš (advisor)
Main objective of this diploma thesis is to finish a construction of the Bulge test apparatus for measurement of thin films, perform first tests on commercially available Si3N4 membranes and bilayer membrane with aluminium. First part of the thesis is focused mainly on literature review of current knowledge regarding this topic and other methods of thin films testing. Experimental part deals with construction of apparatus, methodology of data evaluation and results of the measurement. The thin films of interest are fabricated as amorphous silicon nitride or bilayer of mentioned nitride and either aluminium, titanium or Ta-B-C layer. The apparatus has been built in house in collaboration with Institute of Scientific Instruments of CAS. Both reliability and repeatability of this method has been tested on over 160 measurements of commercially available membrane. The results of measurements are compared with literature and nanoindentation test. More detailed data analysis is currently under development with colleagues at Institute of Physics of Materials. It has been proven beyond doubt that Bulge test method and constructed apparatus are suitable for the measurement of several mechanical properties of thin films.
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Development of the bulge test equipment for measuring mechanical properties of thin films
Holzer, Jakub ; Pikálek, Tomáš ; Buchta, Zdeněk ; Lazar, Josef ; Tinoco, H.A. ; Chlupová, Alice ; Kruml, Tomáš
The bulge test apparatus designed for the measurement of mechanical material properties of thin films was constructed and tested. The principle of the test is to apply pressure on a free-standing membrane, to measure the membrane shape and to analyse the results. Commercially available silicon nitride (Si3N4) thin films were used for the testing. It is shown that interferometric set-up designed and assembled for the apparatus enables precise determination of 3D shape of the whole membrane, which allows more precise determination of materials parameters compared to measurement of the height of the center of the membrane only. Fit of an analytical formula gives values of Young modulus and residual stress with very good agreement with the literature data. Moreover, FEM model of the bulged membrane was developed. The main aim of the effort is to enable measurement of plastic properties of a thin film of interest, that will be deposited on the Si3N4 membrane with known properties and bulge test will be performed on the bilayer specimen. Subsequently, the material properties of the thin film will be obtained using FEM analysis.
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Detecting plasticity in al thin films by means of bulge test
Holzer, Jakub ; Pikálek, Tomáš ; Buchta, Zdeněk ; Lazar, Josef ; Tinoco, H.A. ; Chlupová, Alice ; Náhlík, Luboš ; Sobota, Jaroslav ; Fořt, Tomáš ; Kruml, Tomáš
The Bulge test proved to be a useful tool for measuring elastic properties of thin films and\nfree standing membranes, particularly Young’s modulus and residual stress. The basic principle\nof bulge test is application of differential pressure on one side of the a membrane, measurement of\nthe shape of bulged surface as a function of pressure, in this case via laser interferometer, and\nevaluation of a pressure-deflection relationship. In this study, bilayer membrane consisting of a\nsilicon nitride supporting layer and an aluminium layer deposited by means of magnetron\nsputtering is subjected to the bulge test. The results clearly show signs of a non-linear behavior\nthat is caused by plastic deformation in the aluminium layer. Finite element analysis is being\ndeveloped to describe this behavior because analytical model using deflection of central point and\npressure relation falls apart in case of non-linearity.
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LCF behaviour of 301LN steel: coarse-grained vs. UFG-bimodal structure
Man, Jiří ; Chlupová, Alice ; Kuběna, Ivo ; Kruml, Tomáš ; Man, O. ; Järvenpää, A. ; Karjalainen, L. P. ; Polák, Jaroslav
Low-cycle fatigue (LCF) behaviour of metastable austenitic 301LN steel with different grain sizes – coarse-grained (14 µm) and UFG (1.4 µm) with a grain bimodality – produced by reversion annealing (RA) was investigated. Symmetrical push-pull LCF tests were conducted on flat sheet specimens at room temperature with constant strain rate of 2×10–3 s–1 and constant total strain amplitude ranging from 0.4% to 0.8%. After completion of fatigue tests a ferritescope was adopted for quantitative assessment of volume fraction of deformation induced martensite (DIM). Microstructural changes, distribution and morphology of DIM in the volume of material were characterized at different scales by colour etching, TEM and EBSD techniques. Experimental data on microstructural changes are confronted with the stress-strain response and with the chemical heterogeneity present in the material.
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Effect of alloying and thermal processing on mechanical properties of tial alloys
Chlupová, Alice ; Heczko, Milan ; Obrtlík, Karel ; Beran, Přemysl ; Kruml, Tomáš
Two -based TiAl alloys with 7 at.% of Nb, alloyed with 2 at.% Mo and 0.5 at.% C, were studied. A heat treatment leading to very fine lamellar microstructure was applied on both alloys. Microstructure after the heat treatment was described and mechanical properties including fatigue behaviour were measured. The as-received material alloyed with C possesses high strength and very limited ductility, especially at RT. After application of selected heat treatment it becomes even more brittle; therefore, this process could be considered as not appropriate for this alloy. On the contrary, in the case of Mo alloyed material, both strength and ductility are improved by the heat treatment at RT and usual working temperature (~750 °C). Presence of the phase is responsible for this effect. The selected heat treatment thus can be an alternative for this alloy to other thermomechanical treatments as high temperature forging.
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Interferometrical system for bulge test thin film characterization
Pikálek, Tomáš ; Holzer, Jakub ; Tinoco, H.A. ; Buchta, Zdeněk ; Lazar, Josef ; Chlupová, Alice ; Náhlík, Luboš ; Sobota, Jaroslav ; Fořt, Tomáš ; Kruml, Tomáš
Behavior of thin film materials undergoing stress and deformation differs from bulk materials. A common method for the mechanical characterization of thin films is nanoindentation based on indenting a small tip into the material. A different approach is a bulge test technique. In this method, a differential pressure is applied on a free-standing membrane and the mechanical properties (Young’s modulus and residual stress) are calculated from the shape of the bulged membrane. In our experiments, we developed an interferometrical system for the membrane shape measurement during the bulge test.
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Microstructure and properties of enhanced twin-roll cast aluminium alloys.
Poková, Michaela ; Cieslar, Miroslav (advisor) ; Karlík, Miroslav (referee) ; Kruml, Tomáš (referee)
Three aluminium alloys from AA3003 series modified by zirconium were pre- pared by twin-roll casting. The role of composition, heat treatment and deforma- tion by cold-rolling or equal channel angular pressing on evolution of microstruc- ture and mechanical properties were studied. High density of α-Al(Mn,Fe)Si pre- cipitates formed during annealing between 300 ◦ C and 500 ◦ C. Coherent Al3Zr particles precipitated during annealing at 450 ◦ C with slow heating rate. Recrys- tallization resistance of deformed alloys was enhanced by either Al3Zr precipitates formed before deformation or by α-Al(Mn,Fe)Si particles nucleating simultane- ously with recrystallization. 1
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Fatigue crack growth in 316L under uniaxial and torsional loading
Karol, Michal ; Chlupová, Alice ; Mazánová, Veronika ; Kruml, Tomáš
A study of fatigue crack initiation and growth in 316L austenitic stainless steel is reported. Fatigue experiments were performed at room temperature on full cylindrical specimens cycled axially (tension-compression) and on hollow cylindrical specimens tested in reversed torsion. Microstructure and damage evolution (crack initiation and growth) on the surface of mechanically and electrolytically polished specimens were observed using light and electron microscopy. An analysis of the orientation of microcracks and macrocracks which led to failure was made. Axially loaded specimens exhibited presence of several microcracks which resulted in macrocrack propagating perpendicularly to specimen axis. In the case of torsional loading, orientation of macrocrack propagation was dependent on applied load and presence of notches. High amount of short cracks initiated parallel to specimen axis. Long cracks exhibited a tendency to bifurcate with crack branches oriented at approximately 45° to the specimen axis.
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Early Stages of Fatigue Damage of Steels for Fusion Energetics
Kuběna, Ivo ; Spätig, Philippe (referee) ; Lukáš, Petr (referee) ; Kruml, Tomáš (advisor)
Hlavním cílem této práce bylo vysvětlit únavové chování ocelí ODS Eurofer, 14Cr ODS feritické oceli vyráběné v CEA (Commissariat a l’énergie atomique, Saclay, France) a 14Cr ODS feritické oceli vyráběné v EPFL (École Polytechnique Fédérale de Laussane, Switzerland). Pokud to bylo možné byly získané výsledky porovnány s ocelí Eurofer 97. Tato práce je součástí široké spolupráce, která je zaměřena na vývoj konstrukčních materiálů pro fuzní reaktory. V průběhu práce byly provedeny následující experimenty: • Standardní únavové zkoušky za pokojové teploty, při 650 a při 750 , byly získány křivky cyklického zpevnění/změkčení, cyklické deformační křivky, Coffinovy–Mansonovy a Wöhlerovi křivky. Hysterezní smyčky byly detailně analyzovány. • Pozorování mikrostruktury výchozího stavu pomocí TEM a porovnání s mikrostrukturou po cyklickém zatížení. • Pozorování povrchového reliéfu, který vznik díky lokalizaci cyklické plastické deformace - byla odhalena místa iniciace únavových trhlin a byl analyzován mechanismus jejich vzniku. • Měření kinetiky únavových trhlin. Oxidická disperse značně zpevňuje materiály, redukuje cyklické změkčení a stabilizuje mikrostrukturu v celém rozsahu teplot. Byly nalezeny velké rozdíly v životnosti jednotlivých ocelí. Ty byly vysvětleny pomocí rozdílných mechanismů iniciace trhlin a jejich různou rychlostí.
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