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Optimization of wax pattern technology in the company Fimes
Žuja, Jaroslav ; Vašťák, Patrik (referee) ; Horáček, Milan (advisor)
This thesis is to evaluate currently used wax and compare its properties with of newly purchased one. Further, it is to evaluate whether the quality is reflected by using "boiled wax'', which is being used as a runner wax. All tests were carried out at the Fimes a. s. In the first part of this thesis, there is a brief description of the lost wax method. This is followed by a decription of wax blends from technology point of view. The experimental part describes the operations from the production of wax patterns, through their dimensional inspection, up until dewaxing process. All the results are noted and compared.
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Possibilities of using aditive technologies in direct manufacturing of foundry moulds
Herzán, Jiří ; Šlajs, Jan (referee) ; Horáček, Milan (advisor)
The bachelor thesis deals with the production of foundry molds with using additive technologies. At first, the additive technologies are distributed according to ASTM (American Society for Testing and Materials) and subsequently according to the state of the base material. Then, three types of technologies, that can be manufactured by Rapid Prototyping are described. The last chapter of the bachelor thesis is a real example of the production of a prototype fan casting from aluminum alloy AlSi9Cu3(Fe), which was casted into a printed mold by “3D Sand Printing” technology. Based on the obtained data were assessed technical, time and cost parameters of manufacturing the fan. The findings were compared with the molding technology of the ordinary printed pattern, which is an alternative to prototype production. The casting of the fan was cast in Armatmetal s.r.o. in Olomouc.
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Optimized lost wax process by using numerical simulation
Svobodová, Radka ; Horenský, Jiří (referee) ; Horáček, Milan (advisor)
The aim of this diploma thesis is to ascertain the process of injecting the wax through an injection moulding machine under certain input conditions and with the help of the simulation program Cadmould 3D-F®, to perfect the injection and the following solidification of the wax. Only thanks to a perfect injection and the following solidification of the wax, a precise wax pattern can be made. In order to compare the process of injecting the wax mixture, we are helped by the Cadmould 3D-F® simulation program and the records of the injection taken by a video camera. In this thesis a simulation program used when simulating the injection of plastics was applied, as a means of comparison. In this case the similarity between the rheological characteristics of both wax and plastic was exploited.
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Optimized ceramic shell for manufacturing of aluminium castings by using lost wax technology
Mazůrek, Tomáš ; Vašťák, Patrik (referee) ; Horáček, Milan (advisor)
This diploma thesis deals with the possibilities of optimization of ceramic shell molds in the method of investment casting. In the first part is mentioned a complete technological process of the method with focusing on production and quality control of the ceramic shell and components, from which it is produced. The experimental part is divided into two parts, in the first are results of laboratory tests, which were tested both the current ceramic shell and shells which have been considered as a possible replacement. In the second section were verified conclusions of the experimental findings and recommendations of the laboratory results in pilot plant conditions.
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