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The Development of Inverse Heat Conduction Problems Focused on Very Fast Processes in Microscales
Bellerová, Hana ; Jaroš, Michal (referee) ; Dohnal, Mirko (referee) ; Raudenský, Miroslav (advisor)
The inverse heat conduction task is solved to determine boundary condition of the heat equation. This work deals with the ways how to increase the accuracy of the results obtained by solving inverse task based on the Beck sequential algorithm. The work is focused on the boundary condition changing very fast. This boundary condition is determinable with difficulty. It is shown that the placement and the type of the thermocouple play major role in accuracy of the calculation. The frequency of measuring and the discriminability of used devices also play a role as well as the setup of parameters in the inverse task. The election of mentioned parameters is described with regard to the speed of cooling. Knowledge from the theoretical part of the work is applied in the experimental part. The cooling intensity is investigated during spraying of the steel sample by water with nanoparticles Al2O3, TiO2, Fe and MWNT at three different concentrations. The experiments were carried out for three spray heights (40, 100, 160 mm), three flow rates (1, 1.5, 2 kg/min) and two types of the nozzle (full cone and solid jet). Surprisingly, the cooling intensity by using nanofluids is lower about 30% in comparison to the cooling intensity of pure water. But there was an exception. The cooling intensity of 1 wt.% of carbon nanotubes in water falling from the full cone nozzle placed in distance of 100 mm from the steel surface was higher about 174%. Finally, the reasons of the behavior of nanofluids are discussed.
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Thermal Contact Resistance Under High Temperature
Kvapil, Jiří ; Návrat, Tomáš (referee) ; Brestovič, Tomáš (referee) ; Horský, Jaroslav (advisor)
Nowadays numerical simulations are used to optimize manufacturing process. These numerical simulations need a large amount of input parameters and some of these parameters have not been sufficiently described. One of this parameter is thermal contact resistance, which is not sufficiently described for high temperatures and high contact pressure. This work describes experimental measuring of thermal contact resistance and how to determine thermal contact conductance which can be used as a boundary condition for numerical simulations. An Experimental device was built in Heat Transfer and Fluid Flow Laboratory, part of Brno University of Technology, and can be used for measuring thermal contact conductance in various conditions, such as contact pressure, initial temperatures of bodies in contact, type of material, surface roughness, presence of scales on the contact surface. Bodies in contact are marked as a sensor and a sample, both are embedded with thermocouples. The temperature history of bodies during an experiment is measured by thermocouples and then used to estimate time dependent values of thermal contact conductance by an inverse heat conduction calculation. Results are summarized and the dependence of thermal contact conductance in various conditions is described.
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EFFECT OF HIGH PRESSURE WATER BEAM PARAMETERS ON QUALITY OF DESCALED SURFACE
Vavrečka, Lukáš ; Toman,, Zdeněk (referee) ; Pavliska,, Martin (referee) ; Horský, Jaroslav (advisor)
This work is focussed on hydraulic descaling of hot surfaces. Hydraulic descaling is a process when layers of oxides are removed from hot steel surfaces during continuous rolling. High pressure water beam is used. Quality of descaled surfaces is important for final quality of rolled product. Insufficient descaling causes drop of final quality, degradation of rolls and lost of yields. High-pressure water beam has two effects on a scale layer. The first effect is mechanical caused by impact pressure. The second one is a relatively intensive thermal shock depending on a set of parameters (water pressure, nozzle type, distance from the surface, inclination angle, speed of product moving). There are a lot of theories about principles of scales removing. Main task of this work is to make it clear which theory is acceptable and which is just ,,theory”. For this purpose mathematical modelling and experimental work were used. In experimental part, three types of experimental measurement were done. First one, measurement of dynamical effect of water beam – impact pressure. Second one, measurement of temperature drop when a product is passing under the nozzle. Measured data (temperatures) from this measurement are evaluated with inverse task and heat transfer coefficient is obtained. And the third experimental measurement is simulation of whole process of descaling. Quality of descaled surfaces is valuated according to amount of remained oxide scales. Data from firs and second experimental measurement are used as boundary conditions for mathematical modelling. For mathematical simulations, FEM (finite element method) system ANSYS was used. Obtained data from experimental measurement were applied on 2D and 3D models of basic steel material with layer of scale. Influence of theses data on final temperature, stress and strain fields were observed.
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Thermal Contact Resistance Under High Temperature
Kvapil, Jiří ; Návrat, Tomáš (referee) ; Brestovič, Tomáš (referee) ; Horský, Jaroslav (advisor)
Nowadays numerical simulations are used to optimize manufacturing process. These numerical simulations need a large amount of input parameters and some of these parameters have not been sufficiently described. One of this parameter is thermal contact resistance, which is not sufficiently described for high temperatures and high contact pressure. This work describes experimental measuring of thermal contact resistance and how to determine thermal contact conductance which can be used as a boundary condition for numerical simulations. An Experimental device was built in Heat Transfer and Fluid Flow Laboratory, part of Brno University of Technology, and can be used for measuring thermal contact conductance in various conditions, such as contact pressure, initial temperatures of bodies in contact, type of material, surface roughness, presence of scales on the contact surface. Bodies in contact are marked as a sensor and a sample, both are embedded with thermocouples. The temperature history of bodies during an experiment is measured by thermocouples and then used to estimate time dependent values of thermal contact conductance by an inverse heat conduction calculation. Results are summarized and the dependence of thermal contact conductance in various conditions is described.
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The Development of Inverse Heat Conduction Problems Focused on Very Fast Processes in Microscales
Bellerová, Hana ; Jaroš, Michal (referee) ; Dohnal, Mirko (referee) ; Raudenský, Miroslav (advisor)
The inverse heat conduction task is solved to determine boundary condition of the heat equation. This work deals with the ways how to increase the accuracy of the results obtained by solving inverse task based on the Beck sequential algorithm. The work is focused on the boundary condition changing very fast. This boundary condition is determinable with difficulty. It is shown that the placement and the type of the thermocouple play major role in accuracy of the calculation. The frequency of measuring and the discriminability of used devices also play a role as well as the setup of parameters in the inverse task. The election of mentioned parameters is described with regard to the speed of cooling. Knowledge from the theoretical part of the work is applied in the experimental part. The cooling intensity is investigated during spraying of the steel sample by water with nanoparticles Al2O3, TiO2, Fe and MWNT at three different concentrations. The experiments were carried out for three spray heights (40, 100, 160 mm), three flow rates (1, 1.5, 2 kg/min) and two types of the nozzle (full cone and solid jet). Surprisingly, the cooling intensity by using nanofluids is lower about 30% in comparison to the cooling intensity of pure water. But there was an exception. The cooling intensity of 1 wt.% of carbon nanotubes in water falling from the full cone nozzle placed in distance of 100 mm from the steel surface was higher about 174%. Finally, the reasons of the behavior of nanofluids are discussed.
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EFFECT OF HIGH PRESSURE WATER BEAM PARAMETERS ON QUALITY OF DESCALED SURFACE
Vavrečka, Lukáš ; Toman,, Zdeněk (referee) ; Pavliska,, Martin (referee) ; Horský, Jaroslav (advisor)
This work is focussed on hydraulic descaling of hot surfaces. Hydraulic descaling is a process when layers of oxides are removed from hot steel surfaces during continuous rolling. High pressure water beam is used. Quality of descaled surfaces is important for final quality of rolled product. Insufficient descaling causes drop of final quality, degradation of rolls and lost of yields. High-pressure water beam has two effects on a scale layer. The first effect is mechanical caused by impact pressure. The second one is a relatively intensive thermal shock depending on a set of parameters (water pressure, nozzle type, distance from the surface, inclination angle, speed of product moving). There are a lot of theories about principles of scales removing. Main task of this work is to make it clear which theory is acceptable and which is just ,,theory”. For this purpose mathematical modelling and experimental work were used. In experimental part, three types of experimental measurement were done. First one, measurement of dynamical effect of water beam – impact pressure. Second one, measurement of temperature drop when a product is passing under the nozzle. Measured data (temperatures) from this measurement are evaluated with inverse task and heat transfer coefficient is obtained. And the third experimental measurement is simulation of whole process of descaling. Quality of descaled surfaces is valuated according to amount of remained oxide scales. Data from firs and second experimental measurement are used as boundary conditions for mathematical modelling. For mathematical simulations, FEM (finite element method) system ANSYS was used. Obtained data from experimental measurement were applied on 2D and 3D models of basic steel material with layer of scale. Influence of theses data on final temperature, stress and strain fields were observed.
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