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Engineering design of the hydraulic press for bearings for bikes
Vichr, Tomáš ; Brandejs, Jan (referee) ; Klapka, Milan (advisor)
This bachelor thesis concerns design of a bearing replacement device in the motorcycles wheels. The aim was to develop an affordable and reliable home appliance. In general research are defined the imperfections of commonly available devices on the market. Based on that are designed three conceptual proposals as a solution of these problems. The most suitable one is chosen and the critical crucial points are verified as well as the production price.
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Design of briquetting press for metal chips
Matušková, Adéla ; Jelenčík, Branislav (referee) ; Sládek, Josef (advisor)
This dissertation deals with design of briquetting press of metal splinters. Dissertation reacts to non-complexity of solutions of present products. Goal is to raise the attractivity of the machine and related increase in awareness of this machine with ecological and economic benefits. Dissertation emphasizes preservation of functionality, consideration of ergonomics and safety of the machine.
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Workshop straightening hydraulic press
Ožvoldík, Daniel ; Tůma, Jiří (referee) ; Omes, Jiří (advisor)
This work deals with the design of a hydraulic workshop straightening press. This press is used primarily for basic operations needed in manufacture, such as straightening the steel plates or shafts. Furthermore, it is be used for bearing assembly or bending metal sheets. The essential parts of this work are the design of the electro-hydraulic circuit, the design of moving the press frame and the analysis of the mechanics of the material.
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Using tribodiagnostics in predictive maintenance in company practice
Trost, Daniel ; Nahodil, Petr (referee) ; Hammer, Miloš (advisor)
The thesis deals with the use of tribodiagnostics in predictive maintenance in corporate practice. It is generally dealt with maintenance, then tribodiagnostics in the company Škoda Auto a.s. Used offline and online diagnostic tools are described. Emphasis is placed on verifying the functionality of the newly purchased online filter unit. The experimental part is focused on detailed analysis of the above, including comparison of measurement results offline and online diagnostics. There is also an economic evaluation of savings obtained by operation the online filter unit. In conclusion, the tribodiagnostics recommendations are given for Škoda Auto a.s.
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Optimization of production process of drain
Staněk, Vojtěch ; Chudík, Ivan (referee) ; Podaný, Kamil (advisor)
The project looks for a solution to optimalization of rotational deep drawn part with flange production. It deals with sewerage drain, which is produced by conventional tool to two deep drawing operations. The used material is austenitic Cr-Ni stainless steel 1.4301. Suitability of this material for deep drawing operations was considered by means of the tensile test and the Erichsen test. On the bases of these results, serializability of production and theoretic relationships for determination of number of deep drawing operations, it was decided upon one operation serial production, by conventional tool without attenuation thickness of sheet. Production will take place on hydraulic press Dieffenbacher PO250 with magnetic tool fastening. The deep drawing tool was designed and constructed. For series of 2 000 units per year the rate of return was calculated after 4,7 years, while using the punch from the current second deep drawing operation it was calculated after 3,4 years.
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Manufacturing of the part "shaker" by cold sheet metal forming
Pekař, Pavel ; Císařová, Michaela (referee) ; Jopek, Miroslav (advisor)
The project elaborated design of technology production of the extract from the stainless deep drawing sheet 0,3 mm steel 17 240. Pursuant to of the literary pursuit a problem of the sheering and deep drawing was designed sheering and drawing with blank holder in combined tool. The tool is solved like customary rack with guiding rods clamped on the hydraulic press for forming of sheet PO 100 with nominal forming force 1 000 kN. Shearing die, drawing die and drawing punch are produced from tool steel 19 436.9 heat-worked according to drawing documentation.
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Manufacturing of Trailer Connecting Joint
Vahala, Jiří ; Žák, Ladislav (referee) ; Řiháček, Jan (advisor)
The project elaborated design of technology production of the trailer connecting joint from the deep drawing sheet iron 11 320. Pursuant to of the literary pursuit a problem of the deep drawing and calculation was designed progressive tool concatenate four operations. The lower ejectors are using for ejecting components. The drawing instrument especially made of non-standardised components and it is designed for use on a hydraulic press CTH 250, with nominal tensile force 250 kN. Drawing punch and drawing die are produced from alloyed instrumental steel 19 436 heat-worked according to drawing documentation. The technical and economical evaluation was focused on the forming cost, which is 2 922 893 CZK in total.
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Production of the upper part of gasoline tank
Minář, Martin ; Staněk, Vojtěch (referee) ; Podaný, Kamil (advisor)
The thesis deals with the design of the upper part of the gas tank. Taking into account the shape and dimensions, the solution was chosen the most advantageous drawing technology without a thinning of 1 mm thick DC04 steel. The solution took account of the requirements of the contracting authority and selected the production for one operation. However, the simulation proved inappropriateness of the solution, so the procedure was modified to two operation proces. At the first stroke, a larger part of the body will be created, and in the other, a calibration of the cut-out dimensions will occur. For the first operation, the design of the tool kit, including drawing documentation for the CTH 250 press, was elaborated.
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The Manufacturing of the Brake Disk by Fineblanking Technology
Kantor, Miroslav ; Řiháček, Jan (referee) ; Peterková, Eva (advisor)
The purpose of the diploma thesis is to design a manufacturing technology of the Brake Disk. The component is made of stainless steel 17 023 (X30Cr13). The blank is 2 mm thick sheet metal. Within the literary study the comparison of the possible technologies of manufacturing has been carried out. With respect to the batch size 200 000 pieces the fineblanking technology has been chosen. For the manufacturing has been chosen HFA 700 press. The major point of diploma thesis is to design a cutting tool and create a drawing documentation. The part of the project is the technical and economical evaluation of the designed manufacturing process.
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Machinery used in an open die forging
Novák, Libor ; Šlais, Miroslav (referee) ; Podaný, Kamil (advisor)
For production of components, which are made by open die forging, are used forging hammers and hydraulic presses. The project contains a dividing of machines, short description, advantages and disadvantages and using of concrete types of forging hammers and hydraulic presses in practice. Advantages of forging hammers are simple construction, high range of choice from many types and simple maintenance. Disadvantages are big shakes and danger of accident. Forging hammers can be chosen from spring, pneumatic, hydraulic and steam air types with or without acceleration. Hydraulic presses are divided into push -down presses (two and four - column presses) and pull - down presses (two and four - column presses). Advantages consist in simple operating and controlling via computer. Disadvantages are complicated construction and difficult maintenance.
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