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Penetration of metal into green sand during pouring of iron castings
Ptáček, Tomáš ; Neudert, Alois (referee) ; Záděra, Antonín (advisor)
This diploma thesis deals with the creation of penetration of cast iron with graphite casting cast into bentonite molds. In the first part of the thesis is theoretically described the formation of penetration, its main causes, consequences and the elimination of this defect. The second part analyzes the causes of the defect with the Minitab statistical software and shows the possible connections of the input materials to the occurrence of the defect. Next, the experimental finding of the cause of the defect, which is focused on the measurement of the pressures in the form of the casting, is devoted to it.
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Surface melting and possible alloying of cast iron with lamellar graphite by electron beam
Abu Khait, Yosef ; Kouřil, Miloslav (referee) ; Pacal, Bohumil (advisor)
In this thesis, the structural and mechanical changes, which took place in flake graphite cast iron after electron beam surface melting and chrome-nickel surface alloying, were studied. Furthermore, the effect of set parameters on properties and depth of the melted and alloyed region is also analyzed. In the experimental part, the analyzed microstructures, micro-hardness and the distribution of elements after melting and alloying, were presented. Structural differences of material regions caused by melting were described based on microstructures. In the end of diploma thesis, the conclusions of using EB technology for surface melting and alloying were discussed.
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Interaction between liquid metal and foundry mixture
Tomek, Ladislav ; Muselík, Pavel (referee) ; Rusín, Karel (advisor)
Subject of the diploma thesis was to resolve influence of grey cast iron on penetration into cement sand. Methodology of trial was designed and its attestation was implemented in experimental and running conditions. On boundary-line cement sand and pouring metal was certified generation of complex allied substances. Created mathematical model of mechanical penetration proved influence of temperature and chemical composition of grey cast iron on range of penetration.
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Cast Iron producing in foundry Slévárna a modelárna Nové Ransko and their charakteristics
Matulová, Anna ; Lána, Ivo (referee) ; Věchet, Stanislav (advisor)
This bachelor thesis deals with cast iron producing in foundry Slévárna a modelárna Nové Ransko and their characteristics in the form of literary research. In the first part graphite cast iron and its distribution is characterized. Furthermore, grey cast iron and ductile cast iron are described in detail in terms of mechanical properties, structure, chemical composition, production, heat treatment and use, and austempered ductile iron is specified. Then specific graphite cast iron, which foundry Slévárna a modelárna Nové Ransko used for production of castings, is listed and described. In conclusion, these materials are evaluated and their advantages and disadvantages are assessed.
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Prediction of mechanical properties of iron castings by means of numerical simulation
Filipek, Szymon ; Kotas, Petr (referee) ; Roučka, Jaromír (advisor)
The aim of this thesis was to design optimization of the amount of alloying elements (copper and molybdenum) in liquid alloy, which improve mechanical properties of the grey cast iron. An adjustment was made to exceed requirement for a minimum strength in the stressed area. The strength limit was exceeded by approximately 60 MPa. Foundry simulation software MAGMAsoft was used for theoretical optimization. Conformity between the mechanical properties evaluated by simulation and the measured values of hardness, tensile strength was confirmed in the first step of the experimental part. A draft of optimization was created in the second step, which led to savings of the alloying costs.
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Penetration of metal into green sand during pouring of iron castings
Ptáček, Tomáš ; Neudert, Alois (referee) ; Záděra, Antonín (advisor)
This diploma thesis deals with the creation of penetration of cast iron with graphite casting cast into bentonite molds. In the first part of the thesis is theoretically described the formation of penetration, its main causes, consequences and the elimination of this defect. The second part analyzes the causes of the defect with the Minitab statistical software and shows the possible connections of the input materials to the occurrence of the defect. Next, the experimental finding of the cause of the defect, which is focused on the measurement of the pressures in the form of the casting, is devoted to it.
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Surface melting and possible alloying of cast iron with lamellar graphite by electron beam
Abu Khait, Yosef ; Kouřil, Miloslav (referee) ; Pacal, Bohumil (advisor)
In this thesis, the structural and mechanical changes, which took place in flake graphite cast iron after electron beam surface melting and chrome-nickel surface alloying, were studied. Furthermore, the effect of set parameters on properties and depth of the melted and alloyed region is also analyzed. In the experimental part, the analyzed microstructures, micro-hardness and the distribution of elements after melting and alloying, were presented. Structural differences of material regions caused by melting were described based on microstructures. In the end of diploma thesis, the conclusions of using EB technology for surface melting and alloying were discussed.
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