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Design of a milling fixture for four-axis CNC trimming of composite parts
Hibš, Dominik ; Slaný, Martin (referee) ; Zouhar, Jan (advisor)
This thesis deals with the design of a milling fixture for trimming of folding propellers for the company Mejzlik Propellers s.r.o. Firstly, an adequate HAAS DM-2 machine and UniCut Dron milling tool were selected. The cutting force was then quantified at 9.2 N. Once the cutting force was established, the clamping surface could be designed and the clamping force set at 317.3 N. After considering several fixture options, the final design was selected. The selected design was used to program the CNC machine in Fusion 360. A technical and economic evaluation followed, when the total price of the product was 41,671 CZK and the cost of machine cutting one propeller was 32.60 CZK, while the cost of manual trimming was 29.10 CZK
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Design of a group milling fixture for clamping components
Kalous, Jan ; Dvořák, Jaromír (referee) ; Zemčík, Oskar (advisor)
The thesis deals with the design of a group milling jig for four different shaped components. These parts are components of a baking line and are designed to clamp baking matrices for wafer production. The semi-product for all the parts is a casting made of EN-GJS-400-15, cast iron with spheroidal graphite. Machining on a horizontal milling centre MS NH5000 DCG from DMG Mori Czech s.r.o. was chosen to produce all four parts. A list of tools and gauges was made. Subsequently, a technological process was created for the selected part with the designation HAAC-62836-001. Then the cutting forces from the individual cutter inserts, clamping, and friction forces were calculated to verify that the machined piece could move in the jigs. This thesis includes calculations of both jigs and evaluation according to the technical aspect.
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Design of production technology for a distribution block
Večeřa, Jiří ; Píška, Miroslav (referee) ; Sliwková, Petra (advisor)
The master's thesis focuses on the design of manufacturing technology for a selected component made of ductile iron EN-GJS-400-15. The theoretical part of the thesis discusses the technologies used in component manufacturing, such as turning, milling, drilling, surface grinding, honing, thermal energy debburing and phosphating. The subsequent sections specify the specific production machines and cutting tools utilized in the component manufacturing process. In the practical part, a technological procedure is proposed, describing the sequence of manufacturing operations required for producing the component. It also includes inspection operations for measuring tolerances. Additionally, manufacturing instructions are provided, offering a detailed description of individual manufacturing operations and specifying the frequency of tolerance checks. The thesis concludes with a technical-economic evaluation, summarizing the material costs for production preparation, the costs for ensuring the production itself, and evaluating the manufacturing technology.
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Use of R-material in asphalt mixtures with highly modified binder (HiMA)
Christ, Roman ; Dašek, Ondřej (referee) ; Hýzl, Petr (advisor)
The subject of this diploma thesis is paid attention to the influence of different dosing of R-material containing unmodified asphalt on the properties of asphalt concrete for abrasive layers (AC011 +) bonded with polymer highly modified asphalt (binder type HiMA). The properties of asphalt mixtures will be evaluated by means of the stiffness modulus test and the test of low-temperature properties by a uniaxial tensile test.
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Design of headstock of the deburring machine
Tatíček, Jiří ; Holub, Michal (referee) ; Omes, Jiří (advisor)
The aim of this thesis is design of deburring machine, focusing on the headstock, capable of aligning the front side and chamfering at the round bars. At the beginning is a short research design nodes, used in the construction of machine tools. As part of the work was done and the measurement of cutting forces to determine the load while standing. Work also includes a series of calculations to justify the use of selected components. The outcome of the work is also a 3D model.
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Sinumerik tools for programming of rotational machine part
Slavík, Daniel ; Sliwková, Petra (referee) ; Polzer, Aleš (advisor)
This diploma thesis deals with a manufacture of rotating mechanical component on CNC lathe machine with Sinumerik control system. At first the chosen component is briefly described and then NC program is created in Sinutrain Operate 4.5 system. Afterwards the program is verified by simulation. Within the diploma thesis a technological documentation is elaborated that contains a new technological course of manufacture and a manufacture drawing of the component. The final part of this thesis is focused on technical-economic evaluation of newly designed manufacture with verification of cutting conditions and required output of the CNC machine. The outcome of the thesis defines an hour rate of CNC lathe and price of component that regards to newly presented manufacture.
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Machinable bioceramic foams prepared by gelcasting method
Šťastný, Přemysl ; Částková, Klára (referee) ; Trunec, Martin (advisor)
Diploma thesis is focused on development of method for preparation individualized bioscaffolds prepared by milling of HA foam prepared by gel casting method and consolidated via epoxy curing reaction. Diploma thesis continues in bachelor thesis Modern processing methods of porous bioceramics. Literature search is filled in the newest knowledge from the field of bioactivity enhancement of scaffolds. Experimental part of diploma thesis described development of system for individualized scaffold manufacturing from HA suspension preparation, preparation of ceramic blocks used as material for machining to final blocks machining. Pressure strength of foam were evaluated, too. Chosen samples were coated with calcium polyphosphate coating for biological response enhancement. Coated samples were given for in-vivo test to partner university in Beijing under the terms of project FP7-NMP-2013-EU-China: "Bioscaffolds"
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Milling machine
Homola, Stanislav ; Vetiška, Jan (referee) ; Marada, Tomáš (advisor)
This goal of the diploma thesis is to design, to construct and write control program for CNC milling machine designed for machining aluminum, wood and plastic. Entire structure of machine is designed and made of steel. The main table consists of an aluminum plate and aluminum structural profiles. Spindle of milling machine is a high speed motor from ATAS a.s. company. Milling machine is controlled by the program made in TwinCAT environment from Beckhoff Automation GmbH & Co. KG.
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Improvement of manufacturing technology of flange
Dvořák, Jakub ; Fiala, Zdeněk (referee) ; Jaroš, Aleš (advisor)
This diploma thesis focuses on improvement of the existing technology of the flange part in cooperation with the company Znojemské strojírny, s r.o. The theoretical part describes the technologies used in machining of the component. Subsequently, cutting materials and aluminum alloys are dealt with. A detailed analysis of the existing technology is performed in the practical part of the thesis followed by rationalization of the production process, which was carried out with respect to time and financial savings. A new technological procedure is developed after the improvement of the current production process. Finally, a technical-economic evaluation of the design improvement process is carried out.
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