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Upgrate of the barman machine
Kunz, Jiří ; Foukal, Roman (referee) ; Štohl, Radek (advisor)
The document describes the already realized device of the bartender, its components and the way of operation. Furthermore, the MagneMotion technology is analyzed in detail. The available components, their modifications and uses are described. The practical part describes in detail how to connect MagneMotion, create configuration files and the MagneMotion configuration itself. The last part of the work is a description of the creation of a utility program for the implementation of moving the glass between the bartender's dispensers. The individual parts of the program and the way of their solution are described in detail.
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Application ISA 95 standard to the automation barman machine
Musil, Zdeněk ; Knobloch, Tomáš (referee) ; Štohl, Radek (advisor)
This diploma thesis deals with the design and application of the ISA 95 standard for a semi-automatic barman machine. The thesis is divided into theoretical and practical part. The theoretical part deals with the description of the ISA 95 models, together with FactoryTalk platform and its products related to the ISA 95 standard. In the practical part batch procedure is designed and applied on the machine. Based on this, implementation of standard ISA 95 using Rockwell Automation products is made. The last chapter of this thesis deals with verification of functionality and overall system design, from which concludes an overall machine performance and production deficiencies.
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Virtual twin for testbed Industry 4.0
Husák, Michal ; Pásek, Jan (referee) ; Kaczmarczyk, Václav (advisor)
The goal of my master‘s thesis is to create a digital twin of a testbed Barman. The Barman is a school model of autonomous mixed drinks production line that demonstrates the principles of Industry 4.0. In the theoretical part of the thesis, the choice of a suitable tool for virtualization is discussed. The Tecnomatix Process Simulate and the Mechatronic Concept Designer module integrated in the NX platform is compared. The practical part of the work is divided into two phases. The first phase was about looking for a way to integrate the robotic SCARA manipulator. The second phase was focused on the virtualization of the cell Shaker in the latter of the tools mentioned before. This work is designed as a guide for creating and verifying the concept of a digital twin.
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LED display for conveyor for testbed I4.0
Rázek, Stanislav ; Kaczmarczyk, Václav (referee) ; Sýkora, Tomáš (advisor)
The bachelor’s thesis deals with the design of hardware and the creation of software for a matrix LED display, which will then be used in the bartender project. The LED display is controlled by a microcontroller. It is attached between the aluminum profiles forming its frame. Its function is to display information and create a graphical user interface for the dispensing conveyor belt
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Design of mechanical, electrical construction and software equipment of autonomous cell "Ice crusher" for Industry 4.0 testbed.
Horák, Lukáš ; Benešl, Tomáš (referee) ; Pásek, Jan (advisor)
The goal of this bachelor thesis is design and construction of an autonomous cell on a production line with the purpose of being an „ice crusher“. The purpose of this cell is to be part of a Testbed. The cell will be controlled using a HMI touch panel and PLC 1200. Information about how much ice the cell should pour into a glass is stored in an NFC chip on the bottom of the glass. The first part of the thesis comprises of brief introduction to Industry 4.0 alongside with description of the default and current state of Industry 4.0 testbed. Another part describes mechanical and electrical design of the cell. Last part of the cell describes software of the cell alongside with description of testing and installing the cell to the testbed.
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Automatic barman
Podrabský, Tomáš ; Horna, Jakub (referee) ; Štohl, Radek (advisor)
I was working on a project of the automated bartender, whose construction has already been done. At the beginning I had to acquaint with construction and understand how it should work. I created the software in developmental environment CoDeSys in version 2.3 and later in version 3.5. Both of them allows the program creation, as well as visualization and online monitoring of PLC operation and debugging. PLC communicates via AS-interface. The aim of this project was to create fully functional application for barman. PLC program is structured as a state machine, which is ideal for this application. State machine is written in the developmental environment in language SFC and its individual steps in LD, ST, or FBD. I focused on simplicity and clarity of the program, in which I tried to incorporate as many features as possible. I managed to create a program that is able to tap one of the 4 or mix of any number of drinks. It can be also said that the operator doesn't want a full glass, but fewer doses than the maximum. The main acquisition for me was the fact that I was able to solve the problem independently, using the programmable controller on a real system, which gave me lots of new skills. The result of this work is fully functional automated barman including visualization that shows the status of sensors, the number of doses for individual drinks and allows to control the whole system and check error messages.
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Autonomous cell "Ice cube feeder" for Industry 4.0 testbed
Mařas, Michael ; Kaczmarczyk, Václav (referee) ; Sýkora, Tomáš (advisor)
The bachelor's thesis deals with the description of the proposal and implementation of autonomous cells called Ice cube feeder. Gradually, we will learn how the implementation of autonomous cells in terms of design, electrical and programming. The concept represents the ideas of Industry 4.0. The entire production process follows the ANSI/ISA-S88 batch control standard, which describes the batch control process.
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Using of ISA 95 for part of the production line
Horák, Lukáš ; Knobloch, Tomáš (referee) ; Štohl, Radek (advisor)
This thesis deals with the design and implementation of the ISA-95 standard on a newly created production line. The standard and its models are described in the theoretical part, following with the individual selected software solutions, which were used for the standard’s application. Subsequently, a description of the construction and program tools of both devices, which by physical arrangement and their connection create the production line, is provided. The next part of the thesis deals with the design and application of a batch control process. This is the basis for an ISA-95 standard implementation, which uses specific software resources for data acquisition and visualization. A functional verification of the production line and realized design was done within the last part. The conclusion presents an evaluation of production based on analyzed data from the test production.
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Autonomous liquid storage with cooling system
Boch, Jan ; Kaczmarczyk, Václav (referee) ; Husák, Michal (advisor)
This bachelor thesis deals with the design of an autonomous liquid storage cell with a cooling system. The cell is part of a larger project called the Self-Acting Barman. The cell follows the basic principles of Industry 4.0 and is also an example of a batch process according to the ANSI / ISA-S88 standard. At the beginning, the theoretical part describes important ideas and principles related to this project. The next chapter then discusses the construction design of the cell and its physical implementation. Parts were modeled in the Siemens NX program and subsequently these parts were created using 3D printing technology. In the next chapter the individual instrumentation used in the cell is described. In the last two chapters, the electrical connection of the whole cell and the software of the cell are then discussed. The cell wiring diagram is created in the E-Plan program and the cell software was created in the Siemens TIA Portal program.
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