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Structural and Mechanical Characteristics of Nickel-Alloyed Ductile Cast Iron
Tesařová, Hana ; Kohout, Jan (referee) ; Kruml, Tomáš (referee) ; Konečná,, Radka (referee) ; Pacal, Bohumil (advisor)
The aim of this dissertation work is the evaluation of the influence of nickel alloying on the structure and mechanical properties, both monotonic and dynamic, of nodular cast iron with ferritic and bainitic matrix. Two chock melts with 0.5 and 2.7 % Ni were used to study the nickel influence. The quantitative evaluation of structure of these melts using image analysis was done and basic tensile mechanical properties were determined. Subsequently, the time optimization of two-stage ferritic annealing and isothermal austempered heat treatment at 375 °C was performed with the aim to obtain optimal ferritic and bainitic structures with best static and dynamic mechanical properties. After ferritic annealing the nickel alloying contributes to substitution hardening of ferritic matrix which positively affects its strength and other mechanical properties. The higher nickel content in the bainitic structure causes the shift of phase transformation times to longer times which results in restricted production of small carbides and in bigger volume of retained austenite. These features were confirmed by observation in transmission electron microscope. Precise tensile and low cycle fatigue tests at temperatures 23 and – 45 °C were performed on the optimized structures of both nodular cast irons. As a result of the notch effect of graphite nodules, microplastic deformation of both nodular cast irons was observed at stresses which were lower than the yield stress. The Hollomon's equation very well describes the individual parts of tensile curves for both nodular cast irons including their mutual comparison. From the low cycle fatigue tests, the cyclic hardening/softening curves, the evolution of elastic modulus and hysteresis loop shape parameters, cyclic stress-strain curves and fatigue life curves were obtained for both temperatures and materials. Moreover, the decrease of retained austenite volume was measured by neutron diffraction and the evolution of surface relief was characterized during cyclic straining for both austempered nodular cast irons at both temperatures. On the basis of these results both cyclic plasticity and fatigue degradation mechanisms in relation to the cyclic strain localization were described for both nodular cast irons.
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Application of Technique of Oriented Foils in TEM
Buček, Petr ; Kruml, Tomáš (referee) ; Petrenec, Martin (advisor)
The master’s thesis is focused on the application of the technique of oriented foils in transmission electron microscopy. Dislocation structures were identified by this technique in both phases of polycrystalline austenitic-ferritic stainless steel SAF 2507 formed during low cycle fatigue at two plastic strain amplitudes ap. In individual grains the stress axis and the Schmid factors of active slip systems were determined. In austenitic grains, the planar structures were determined at both ap. In ferritic grains, the dislocation arrangement was different for the two observed ap. Individual screw dislocations and pile-up´s of edge dislocations were found at low ap = 1x10-4. Mixture of vein and wall dislocation structures were formed at high ap = 2x10-3. Observed dislocation structures were discussed in relation with the cyclic plastic response of the duplex stainless steel.
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Tensile and Fatigue Testing of Thin Fibres and Foils
Štěrbáček, Jaroslav ; Liškutín, Petr (referee) ; Kruml, Tomáš (advisor)
A testing system MTS Tytron 250 with an original construction was bought at the Institute of Physics of Materials, AVCR v.v.i. The main aim of this diploma thesis was to obtain experiences with the controlling of the system and with its advantages and limitations. The tensile tests were performed on Al fibres with diameters of 125 micrometer, 180 micrometer a 500 micrometer, nylon fibres of 250 micrometer and 500 micrometer and tensile and cyclic tests on Al foil of 77 micrometer in thickness. It was found that the machine is suitable for testing of either subtle specimens with low loading forces or specimens with low stiffness as e.g. polymers or very long metallic or ceramic fibres. On the other side, the Tytrom system is not able to perform tests on specimens with a high stiffness and high loading forces. Material parameters were determined with a high reproducibility. Advantages and limitations of several types of subtle specimen's fixation into the grips were studied too.
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Development of Nanofabrication Methodology for Study of Mechanical Properties of Thin Films using Focused Ion Beams
Kuběna, Ivo ; Švejcar, Jiří (referee) ; Kruml, Tomáš (advisor)
The main goal of this work is to find a methodology of the fabrication of microcompressive specimens (pillars) from thin metallic film prepared by means of PVD. The studied film was prepared by the ON Semiconductor company, Roznov pod Radhostem. Its chemical composition was Al-1.5 wt.% Cu; such films are used for electric connections on integrated circuits. At first, a thin intermediate layer of W-10 wt.% Ti was deposited on the Si single crystalline substrate with the purpose of improving adhesion properties of the studied film. The geometry of the microcompressive specimen should be as close to the cylindrical shape as possible. The height of the cylinder is given by the film thickness, its diameter is approximately 1 m. Such specimens were prepared in Quanta 3D FEG Dual BeamTM facility using focused ion beams technology. Experiments were done at FEI Company in Brno. In total, 39 microcompressive specimens were prepared at various ion milling conditions. The required geometry was finally attained by the optimization of processing parameters, in particular the parallelism of lateral faces was improved, the bottom of the removed zone in the vicinity of the pillar was almost flat and the transition pillar – flat bottom was regular. The prepared pillars are suitable for the microcompression tests; the first of them have been already performed within the cooperation with the Institut of Physics, Academy of Sciences of the Czech Republic, Praha.
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THE EFFECT OF MO AND/OR C ADDITION ON MICROSTRUCTURE AND PROPERTIES OF TIAL ALLOYS
Chlupová, Alice ; Kruml, Tomáš ; Roupcová, Pavla ; Heczko, Milan ; Obrtlík, Karel ; Beran, Přemysl
Cast TiAl alloys with high Nb content are subject of extensive research with the aim to develop material with low density, good corrosion resistance and high strength at elevated temperatures. Disadvantage of their broad applications is restricted workability, machinability and low fracture toughness especially at room temperature. Improvement of properties of TiAl based materials can be achieved by tailoring the microstructure by modification of chemical composition. For this purpose 5 types of TiAl alloys with 7 % of Nb were prepared having variable content of Mo and/or C. Addition of Mo and/or C resulted in three types of microstructure and different phase composition. All modified alloys contain colonies consisting of thin lamellae of a and g phases sometimes complemented by g and/or b phase at the grain boundaries. Variable microstructure and phase composition resulted in differences in mechanical behaviour. The most promising tensile properties at both room and elevated temperature were observed for alloy doped with 2 % of Mo having the mixed microstructure containing b phase and for alloy doped with 0.5 % of C with nearly lamellar microstructure without b phase. 2Mo alloy exhibited reasonably good ductility while 0.5C alloy reached the highest tensile strength. Also low cycle fatigue behaviour of these two materials was the best of all five materials under investigation. Fatigue deformation characteristics were better in the case of 2Mo alloy while 0.5C alloy exhibited higher cyclic stresses. Fracture mechanisms were determined using fractographic analysis. The major fracture mode of all alloys was trans-lamellar.
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Strength, fracture and fatigue properties of materials and weld joints from feeder piping of water turbine
Dlouhý, Ivo ; Kruml, Tomáš ; Čupera, Pavel ; Chlup, Zdeněk ; Šiška, Filip
Sets of deformation, strength, fracture mechanical and fatigue properties of base materials and weld joints from feeder piping of water turbine is summarised in the report. There are data from 30 mm thick steel sheet and weld joint of this sheet with the casting part. R-curves have been also measured by loading - unloading method at room temperature and at 0°C. In addition tests of CT specimens in the upper shelf and transition region have been carried out with the aim to specify the lowest (conservative) value of the fracture toughness. Fatigue tests are reported too, mainly based on cyclic response curves and life time curves of the base material and heat affected zone of the weld joint between sheet materials.
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Strenght, fracture and fatigue properties of base materials and weld joint of inflow piping to water turbine (PART I - Weld plate to plate)
Dlouhý, Ivo ; Kruml, Tomáš ; Čupera, Pavel ; Chlup, Zdeněk ; Šiška, Filip
Sets of strength, strain, fracture toughness and fatigue properties are summarised in the report characterising the base material, heat affected zones and weld joint material of steel used in water turbine system. Data obtained from 30 mm sheet materials and its weld joint are given. Tests have been carried out in agreement with recent standards and loading curves for finite element calculations have been also supplied. Crack resistance curves have been also generated by unloading technique at 0 and +20°C. Tests of compact tensions in transition regions enabling to determine reference temperature have been carried out. There are also data from fatigue tests, namely cyclic response and fatigue life curves, for the same materials.
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A Comparison of Different Measurement Method of Mechanical Properties of Al Thin Film
Truhlář, M. ; Buršíková, V. ; Sobota, Jaroslav ; Kruml, Tomáš
The paper compares two different methods for testing of metallic thin films: microcompression test and nanoindentation. Microcompression test is one possibility how to perform mechanical tests on a very small scale. This method requires preparation of a small cylindrical specimen (micropillar) of micrometric size by FIB and execution of a compression test using nanoindenter device equipped with a flat diamond punch. Stressstrain curves of the thin films were obtained from such tests. Nanoindentation tests were then conducted to compare the results on the same films. Two different metal thin films – AlCuW, AlCuSi with thickness 2 .mu.m and grain size 3.8 .mu.m in average were prepared by PVD method. In this paper, we announce the results of measurements, a comparison of the results obtained by each method and identify advantages and limitations of the methods.
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Determination of mechanical properties from microcompression test
Truhlář, Michal ; Kruml, Tomáš ; Kuběna, Ivo ; Petráčková, Klára ; Náhlík, Luboš
This paper describes a microcompression test of Al - 1.5 wt. % Cu thin film deposited on Si substrate. Microcompression combines the sample preparation with the use of ion focused beam (FIB) with a compression test carried out using nanoindenter. Cylindrical specimens (pillars) were prepared using FIB. The diameter of pillars was about 1.3 μm and their height was about 2 μm (equal to the film thickness). Stress-strain curves of the thin film were obtained. The results depend on crystallographic orientation of pillar. The paper is focused to an attempt to determine as precisely as possible Young modulus of the film using experimental data and finite element modelling.
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