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Interferometrical system for bulge test thin film characterization
Pikálek, Tomáš ; Holzer, Jakub ; Tinoco, H.A. ; Buchta, Zdeněk ; Lazar, Josef ; Chlupová, Alice ; Náhlík, Luboš ; Sobota, Jaroslav ; Fořt, Tomáš ; Kruml, Tomáš
Behavior of thin film materials undergoing stress and deformation differs from bulk materials. A common method for the mechanical characterization of thin films is nanoindentation based on indenting a small tip into the material. A different approach is a bulge test technique. In this method, a differential pressure is applied on a free-standing membrane and the mechanical properties (Young’s modulus and residual stress) are calculated from the shape of the bulged membrane. In our experiments, we developed an interferometrical system for the membrane shape measurement during the bulge test.
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Microstructure and properties of enhanced twin-roll cast aluminium alloys.
Poková, Michaela ; Cieslar, Miroslav (advisor) ; Karlík, Miroslav (referee) ; Kruml, Tomáš (referee)
Three aluminium alloys from AA3003 series modified by zirconium were pre- pared by twin-roll casting. The role of composition, heat treatment and deforma- tion by cold-rolling or equal channel angular pressing on evolution of microstruc- ture and mechanical properties were studied. High density of α-Al(Mn,Fe)Si pre- cipitates formed during annealing between 300 ◦ C and 500 ◦ C. Coherent Al3Zr particles precipitated during annealing at 450 ◦ C with slow heating rate. Recrys- tallization resistance of deformed alloys was enhanced by either Al3Zr precipitates formed before deformation or by α-Al(Mn,Fe)Si particles nucleating simultane- ously with recrystallization. 1
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Fatigue crack growth in 316L under uniaxial and torsional loading
Karol, Michal ; Chlupová, Alice ; Mazánová, Veronika ; Kruml, Tomáš
A study of fatigue crack initiation and growth in 316L austenitic stainless steel is reported. Fatigue experiments were performed at room temperature on full cylindrical specimens cycled axially (tension-compression) and on hollow cylindrical specimens tested in reversed torsion. Microstructure and damage evolution (crack initiation and growth) on the surface of mechanically and electrolytically polished specimens were observed using light and electron microscopy. An analysis of the orientation of microcracks and macrocracks which led to failure was made. Axially loaded specimens exhibited presence of several microcracks which resulted in macrocrack propagating perpendicularly to specimen axis. In the case of torsional loading, orientation of macrocrack propagation was dependent on applied load and presence of notches. High amount of short cracks initiated parallel to specimen axis. Long cracks exhibited a tendency to bifurcate with crack branches oriented at approximately 45° to the specimen axis.
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Early Stages of Fatigue Damage of Steels for Fusion Energetics
Kuběna, Ivo ; Spätig, Philippe (referee) ; Lukáš, Petr (referee) ; Kruml, Tomáš (advisor)
Hlavním cílem této práce bylo vysvětlit únavové chování ocelí ODS Eurofer, 14Cr ODS feritické oceli vyráběné v CEA (Commissariat a l’énergie atomique, Saclay, France) a 14Cr ODS feritické oceli vyráběné v EPFL (École Polytechnique Fédérale de Laussane, Switzerland). Pokud to bylo možné byly získané výsledky porovnány s ocelí Eurofer 97. Tato práce je součástí široké spolupráce, která je zaměřena na vývoj konstrukčních materiálů pro fuzní reaktory. V průběhu práce byly provedeny následující experimenty: • Standardní únavové zkoušky za pokojové teploty, při 650 a při 750 , byly získány křivky cyklického zpevnění/změkčení, cyklické deformační křivky, Coffinovy–Mansonovy a Wöhlerovi křivky. Hysterezní smyčky byly detailně analyzovány. • Pozorování mikrostruktury výchozího stavu pomocí TEM a porovnání s mikrostrukturou po cyklickém zatížení. • Pozorování povrchového reliéfu, který vznik díky lokalizaci cyklické plastické deformace - byla odhalena místa iniciace únavových trhlin a byl analyzován mechanismus jejich vzniku. • Měření kinetiky únavových trhlin. Oxidická disperse značně zpevňuje materiály, redukuje cyklické změkčení a stabilizuje mikrostrukturu v celém rozsahu teplot. Byly nalezeny velké rozdíly v životnosti jednotlivých ocelí. Ty byly vysvětleny pomocí rozdílných mechanismů iniciace trhlin a jejich různou rychlostí.
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Structural and Mechanical Characteristics of Nickel-Alloyed Ductile Cast Iron
Tesařová, Hana ; Kohout, Jan (referee) ; Kruml, Tomáš (referee) ; Konečná,, Radka (referee) ; Pacal, Bohumil (advisor)
The aim of this dissertation work is the evaluation of the influence of nickel alloying on the structure and mechanical properties, both monotonic and dynamic, of nodular cast iron with ferritic and bainitic matrix. Two chock melts with 0.5 and 2.7 % Ni were used to study the nickel influence. The quantitative evaluation of structure of these melts using image analysis was done and basic tensile mechanical properties were determined. Subsequently, the time optimization of two-stage ferritic annealing and isothermal austempered heat treatment at 375 °C was performed with the aim to obtain optimal ferritic and bainitic structures with best static and dynamic mechanical properties. After ferritic annealing the nickel alloying contributes to substitution hardening of ferritic matrix which positively affects its strength and other mechanical properties. The higher nickel content in the bainitic structure causes the shift of phase transformation times to longer times which results in restricted production of small carbides and in bigger volume of retained austenite. These features were confirmed by observation in transmission electron microscope. Precise tensile and low cycle fatigue tests at temperatures 23 and – 45 °C were performed on the optimized structures of both nodular cast irons. As a result of the notch effect of graphite nodules, microplastic deformation of both nodular cast irons was observed at stresses which were lower than the yield stress. The Hollomon's equation very well describes the individual parts of tensile curves for both nodular cast irons including their mutual comparison. From the low cycle fatigue tests, the cyclic hardening/softening curves, the evolution of elastic modulus and hysteresis loop shape parameters, cyclic stress-strain curves and fatigue life curves were obtained for both temperatures and materials. Moreover, the decrease of retained austenite volume was measured by neutron diffraction and the evolution of surface relief was characterized during cyclic straining for both austempered nodular cast irons at both temperatures. On the basis of these results both cyclic plasticity and fatigue degradation mechanisms in relation to the cyclic strain localization were described for both nodular cast irons.
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Application of Technique of Oriented Foils in TEM
Buček, Petr ; Kruml, Tomáš (referee) ; Petrenec, Martin (advisor)
The master’s thesis is focused on the application of the technique of oriented foils in transmission electron microscopy. Dislocation structures were identified by this technique in both phases of polycrystalline austenitic-ferritic stainless steel SAF 2507 formed during low cycle fatigue at two plastic strain amplitudes ap. In individual grains the stress axis and the Schmid factors of active slip systems were determined. In austenitic grains, the planar structures were determined at both ap. In ferritic grains, the dislocation arrangement was different for the two observed ap. Individual screw dislocations and pile-up´s of edge dislocations were found at low ap = 1x10-4. Mixture of vein and wall dislocation structures were formed at high ap = 2x10-3. Observed dislocation structures were discussed in relation with the cyclic plastic response of the duplex stainless steel.
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Tensile and Fatigue Testing of Thin Fibres and Foils
Štěrbáček, Jaroslav ; Liškutín, Petr (referee) ; Kruml, Tomáš (advisor)
A testing system MTS Tytron 250 with an original construction was bought at the Institute of Physics of Materials, AVCR v.v.i. The main aim of this diploma thesis was to obtain experiences with the controlling of the system and with its advantages and limitations. The tensile tests were performed on Al fibres with diameters of 125 micrometer, 180 micrometer a 500 micrometer, nylon fibres of 250 micrometer and 500 micrometer and tensile and cyclic tests on Al foil of 77 micrometer in thickness. It was found that the machine is suitable for testing of either subtle specimens with low loading forces or specimens with low stiffness as e.g. polymers or very long metallic or ceramic fibres. On the other side, the Tytrom system is not able to perform tests on specimens with a high stiffness and high loading forces. Material parameters were determined with a high reproducibility. Advantages and limitations of several types of subtle specimen's fixation into the grips were studied too.
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Development of Nanofabrication Methodology for Study of Mechanical Properties of Thin Films using Focused Ion Beams
Kuběna, Ivo ; Švejcar, Jiří (referee) ; Kruml, Tomáš (advisor)
The main goal of this work is to find a methodology of the fabrication of microcompressive specimens (pillars) from thin metallic film prepared by means of PVD. The studied film was prepared by the ON Semiconductor company, Roznov pod Radhostem. Its chemical composition was Al-1.5 wt.% Cu; such films are used for electric connections on integrated circuits. At first, a thin intermediate layer of W-10 wt.% Ti was deposited on the Si single crystalline substrate with the purpose of improving adhesion properties of the studied film. The geometry of the microcompressive specimen should be as close to the cylindrical shape as possible. The height of the cylinder is given by the film thickness, its diameter is approximately 1 m. Such specimens were prepared in Quanta 3D FEG Dual BeamTM facility using focused ion beams technology. Experiments were done at FEI Company in Brno. In total, 39 microcompressive specimens were prepared at various ion milling conditions. The required geometry was finally attained by the optimization of processing parameters, in particular the parallelism of lateral faces was improved, the bottom of the removed zone in the vicinity of the pillar was almost flat and the transition pillar – flat bottom was regular. The prepared pillars are suitable for the microcompression tests; the first of them have been already performed within the cooperation with the Institut of Physics, Academy of Sciences of the Czech Republic, Praha.
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THE EFFECT OF MO AND/OR C ADDITION ON MICROSTRUCTURE AND PROPERTIES OF TIAL ALLOYS
Chlupová, Alice ; Kruml, Tomáš ; Roupcová, Pavla ; Heczko, Milan ; Obrtlík, Karel ; Beran, Přemysl
Cast TiAl alloys with high Nb content are subject of extensive research with the aim to develop material with low density, good corrosion resistance and high strength at elevated temperatures. Disadvantage of their broad applications is restricted workability, machinability and low fracture toughness especially at room temperature. Improvement of properties of TiAl based materials can be achieved by tailoring the microstructure by modification of chemical composition. For this purpose 5 types of TiAl alloys with 7 % of Nb were prepared having variable content of Mo and/or C. Addition of Mo and/or C resulted in three types of microstructure and different phase composition. All modified alloys contain colonies consisting of thin lamellae of a and g phases sometimes complemented by g and/or b phase at the grain boundaries. Variable microstructure and phase composition resulted in differences in mechanical behaviour. The most promising tensile properties at both room and elevated temperature were observed for alloy doped with 2 % of Mo having the mixed microstructure containing b phase and for alloy doped with 0.5 % of C with nearly lamellar microstructure without b phase. 2Mo alloy exhibited reasonably good ductility while 0.5C alloy reached the highest tensile strength. Also low cycle fatigue behaviour of these two materials was the best of all five materials under investigation. Fatigue deformation characteristics were better in the case of 2Mo alloy while 0.5C alloy exhibited higher cyclic stresses. Fracture mechanisms were determined using fractographic analysis. The major fracture mode of all alloys was trans-lamellar.
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Strength, fracture and fatigue properties of materials and weld joints from feeder piping of water turbine
Dlouhý, Ivo ; Kruml, Tomáš ; Čupera, Pavel ; Chlup, Zdeněk ; Šiška, Filip
Sets of deformation, strength, fracture mechanical and fatigue properties of base materials and weld joints from feeder piping of water turbine is summarised in the report. There are data from 30 mm thick steel sheet and weld joint of this sheet with the casting part. R-curves have been also measured by loading - unloading method at room temperature and at 0°C. In addition tests of CT specimens in the upper shelf and transition region have been carried out with the aim to specify the lowest (conservative) value of the fracture toughness. Fatigue tests are reported too, mainly based on cyclic response curves and life time curves of the base material and heat affected zone of the weld joint between sheet materials.
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