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Design of mechanical, electrical construction and software equipment of autonomous cell "Soda maker" for Industry 4.0 testbed.
Dvorský, Petr ; Baštán, Ondřej (referee) ; Kaczmarczyk, Václav (advisor)
The objectives of this bachelor thesis are design and realization of an autonomous cell for soda production for the testbed of Industry 4.0. First, basic construction principles of the autonomous cell are outlined. Then, the mechanical design, the hydro pneumatic system design, the electrical design and the software design are described. The drawing of the mechanical construction of the cell was devised using CAD NX 12 (Siemens PLM software). Most of the 3D printed parts were printed on 3D printer Tarantula. Hydro-pneumatic system was designed in SMC PeuDraw 2.8 for maximal working pressure of 8.2 Bar. Electrical documentation was created in electrical CAD software WSCAD. For control and communication, the autonomous cell is equipped with PLC SIMATIC S7-1200 (CPU 1214C DC/DC/DC), HMI panel (SIMATIC HMI KPT400 BASIC) and Linksys SD205 switch. The source code for control PLC and HMI was designed in TIA Portal software.
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Monitoring of the sewerage system in the city of Brno
Dvorský, Petr ; Prax,, Petr (referee) ; Hluštík, Petr (advisor)
This thesis deals with the monitoring of the sewerage system in the city of Brno. In the research part, there is made an overview of the most used measuring equipment for the monitoring of the sewerage system – level meters, flowmeters, automatic samplers. The practical part is devoted to the monitoring of the sewerage system in Brno for partial evaluation of the benefits of the project „Reconstruction and completion of sewerage in Brno“, realized in 2012 – 2014. Measuring campaign has taken place from June to October 2017. In the course of the work, the instalation of measuring equipment and the collection of measured data was done. After finishing measuring campaign, the data were evaluated from different aspects – the number of overflows, the quantity of overflowing water, the dilution ratio and the quantity of discharged pollution. Then, the hydraulic and construction technical assement of the pipelines of sewer network and overflow chambers and assements of the quantity of the rainwater were made. The results of the evaluation were compared with the results of the previous monitoring campaingns and with the data obtained before the project has been realized. Based on this, the benefit of the project was determined.
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Study of sewerage and wastewater disposal
Dvorský, Petr ; Úterský, Michal (referee) ; Hluštík, Petr (advisor)
This thesis deals with the study of the sewerage network in the village of Pavlovice u Přerova. Its main objective is to accomplish the passportization of the sewer network in the village, including the inspection of the waste water treatment plants. Based on the results of the passport, a hydraulic analysis of the sewer network was performed. The technical and operational state of the selected sections and the objects on the sewer network was evaluated. The draft measures for bad sections of the sewerage network and for the waste water treatment plants were taken on the basis of the evaluation. In the next part of the thesis, there were chosen methods of rehabilitation of the sewer network and the design of new waste water treatment plants. The proposed variants are also economically evaluated and compared. The thesis is complemented by the situation of the sewer network as a result of the passportization and also with the hydrotechnical situation.
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Testbed for virtual commissioning of PLC system
Nosek, Jakub ; Dvorský, Petr (referee) ; Arm, Jakub (advisor)
This work deals with the creation of a testbed for the virtual commissioning of a PLC system in the Unity environment using the Game4Automation tool, where the simulation will take place. The PLC system will be from Siemens. In the future, a fully functional testbed will simulate the production process and, depending on its behavior, change the parameters of the PLC program or even modify the program itself. Within this work, the main task was to create a suitable data structure and at the same time a functional communication module for connecting the simulation with a future application with an optimization algorithm. We managed to create a functional monitoring of the simulation in its own data structure and a functional sending to the server containing the monitored data, the principle of which guarantees the preservation of all data, regardless of the speed of communication between environments. The simulation monitoring is very detailed and was able to reliably record all collisions with the monitored elements. At the same time, a PLC process program, a redesigned simulation program in Unity and a new REST-API server with a data structure in JSON format were created in this work.
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Data concentrator
Dvorský, Petr ; Arm, Jakub (referee) ; Fiedler, Petr (advisor)
The topic of this thesis is the design and realization of a modular Data concentrator for various types of measurements in diverse conditions. The device conception, basic principles, design and functionality are described herein. Also, the lightweight protocol design for radio communication, standardized XML format for data storage and cloud usage are described. The electrical design of the device as well as the design of the printed circuit board was made using the Eagle Autodesk electronic design automation software (Eagle Autodesk EDA). The control software written in C/C++ for a target microcontroller (ESP32-WROOM-32) is based on a FreeRTOS platform and ESP-IDF framework. An IDE for managing this software is Visual Studio Code with PlatformIO extension. Selected and used Cloud Platform is ThingSpeak from Mathworks, which uses certain components from Matlab platform.
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Testbed for virtual commissioning of PLC system
Nosek, Jakub ; Dvorský, Petr (referee) ; Arm, Jakub (advisor)
This work deals with the creation of a testbed for the virtual commissioning of a PLC system in the Unity environment using the Game4Automation tool, where the simulation will take place. The PLC system will be from Siemens. In the future, a fully functional testbed will simulate the production process and, depending on its behavior, change the parameters of the PLC program or even modify the program itself. Within this work, the main task was to create a suitable data structure and at the same time a functional communication module for connecting the simulation with a future application with an optimization algorithm. We managed to create a functional monitoring of the simulation in its own data structure and a functional sending to the server containing the monitored data, the principle of which guarantees the preservation of all data, regardless of the speed of communication between environments. The simulation monitoring is very detailed and was able to reliably record all collisions with the monitored elements. At the same time, a PLC process program, a redesigned simulation program in Unity and a new REST-API server with a data structure in JSON format were created in this work.
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Data Concentrator
Dvorský, Petr
The topic of this paper is the design and realization of a modular Data concentrator forvarious types of measurements in diverse conditions. The device conception and basic principlesare described herein. Also, the lightweight protocol design for radio communication is described.The electrical design of the device as well as the design of the printed circuit board was made usingthe Eagle Autodesk electronic design automation software (Eagle Autodesk EDA). Control softwarefor a target microcontroller (ESP32-WROOM-32) is based on a FreeRTOS platform andESP-IDF framework. An IDE for managing this software is Visual Studio Code with PlatformIOextension.
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Data concentrator
Dvorský, Petr ; Arm, Jakub (referee) ; Fiedler, Petr (advisor)
The topic of this thesis is the design and realization of a modular Data concentrator for various types of measurements in diverse conditions. The device conception, basic principles, design and functionality are described herein. Also, the lightweight protocol design for radio communication, standardized XML format for data storage and cloud usage are described. The electrical design of the device as well as the design of the printed circuit board was made using the Eagle Autodesk electronic design automation software (Eagle Autodesk EDA). The control software written in C/C++ for a target microcontroller (ESP32-WROOM-32) is based on a FreeRTOS platform and ESP-IDF framework. An IDE for managing this software is Visual Studio Code with PlatformIO extension. Selected and used Cloud Platform is ThingSpeak from Mathworks, which uses certain components from Matlab platform.
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Autonomous Cell “Sodamaker“ For Industry 40 Testbed
Dvorský, Petr
The topics of this article is the design and realization of an autonomous cell for soda production for the testbed of Industry 4.0. Basic construction principles of the autonomous cell are described here. Also the mechanical design and the electrical design are described. The mechanical construction of the cell was designed in CAD NX 12 (Siemens PLM software). Most of the 3D printed parts were printed on 3D printer Tarantula. For the control and communication, the autonomous cell is equipped with PLC SIMATIC S7-1200 (CPU 1214C DC/DC/DC), HMI panel (SIMATIC HMI KPT400 BASIC) and Linksys SD205 switch.
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