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Design of paddle shifts for formula student
Dugas, Martin ; Vrána, Radek (referee) ; Koutný, Daniel (advisor)
This bachelor thesis concerns design of paddle shifters for Formula Student. It deals in theoretical part with knowledge of today’s shifting mechanisms, additive manufacturing technologies and ways of weight optimization of parts. In design section, it covers with actual solutions of this problems, whereas the most important target was to minimalize mass and maximize stiffness of the whole mechanism.
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Development of process parameters for Selective Laser Melting technology for processing of aluminum alloy AlSi7
Zvoníček, Josef ; Dočekalová, Kateřina (referee) ; Koutný, Daniel (advisor)
The diploma thesis deals with the study of the influence of process parameters of AlSi7Mg0.6 aluminum alloy processing using the additive technology Selective Laser Melting. The main objective is to clarify the influence of the individual process parameters on the resulting porosity of the material and its mechanical properties. The thesis deals with the current state of aluminum alloy processing in this way. The actual material research of the work is carried out in successive experiments from the welding test to the volume test with subsequent verification of the mechanical properties of the material. Material evaluation in the whole work is material porosity, stability of individual welds, hardness of the material and its mechanical properties. The results are compared with the literature.
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Resonance and damping behavior of lattice structures produced by Selective Laser Melting
Lagiň, Adam ; Čížek, Petr (referee) ; Koutný, Daniel (advisor)
In reaction to the uptrend of additive manufacturing of lightweight structured metallic parts, this diploma thesis is focused on the resonant and damping behavior of micro-truss lattices produced by Selective Laser Melting (SLM) technology. Micro-truss structures already found usage in various types of optimizations. Therefore, the optimization of resonance or damping could be also assumed as possible. For this purpose, several finite element analysis approaches were used, including the referent solid element model and simplified beam models. Obtained results were verified experimentally via pulse modal analysis. Material and mechanical properties of samples for FEA results and experimental results comparison were unified through secondary experiments. The main goal of this research was to explore the behavior of resonance and damping of structures when their elementary parameters are changed. The results from both, numerical and experimental approaches confirm that the eigenfrequency and the damping ratio of the structure can be affected by the change in the truss diameter, cell size, or type of structure. The work also presents the successful methods for simplified beam model optimization, which guarantees its high precision in the wide field of tested samples. This newly obtained knowledge creates a comprehensive overview of micro-truss structures, which can be used for the conscious design of ultra-light parts with the required eigenfrequency and damping ratio.
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Design of support structures for parts made of Inconel 718
Kuhajdik, Matej ; Hutař, Pavel (referee) ; Koutný, Daniel (advisor)
This master thesis deals by the design of support structures for the production of parts made of nickel superalloy IN718 using selective laser melting (SLM). The aim of this work is to design a support structure so that technological problems (excessive deformation of the part due to high residual stresses and insufficient heat dissipation) are eliminated and replace the use of massive volume support, which is inefficient in terms of design and production time, consumed material and postprocessing. Mechanical behaviour of residual stresses of built component, design points of selected support structures (perforated block with pins, BCCZ with perforated contour) and design recommendations were quantified by using thermo-mechanical simulations of production and series of experiments. The functional sample was tested by designing specific support structures for the turbine wheel with subsequent production. The support structure ensured safe, successful production without potential problems and met the requirement to minimize material consumption through effective large-scale perforation of the structure.
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Positioning unit for laser spectroscopy
Brada, Michal ; Mazůrek, Ivan (referee) ; Koutný, Daniel (advisor)
This diploma thesis deals with design of positioning unit for laser spectroscopy and its realization to shape of prototype. The design of positioning unit is based on the analysis of the current state of knowledge in the field of remote laser spectroscopy systems. Precise harmonic drive and worm drive with stepper motors are used to drive. The main parts of positioning unit are designed primarily from duraluminium. The positioning unit will be used for experimental measurements at the Institute of Physical Engineering Faculty of Mechanical Engineering Brno University of Technology. 3D digital prototype and technical drawings were created in Autodesk Inventor 2010.
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Design of camera crane
Navrátil, Pavel ; Hutař, Pavel (referee) ; Koutný, Daniel (advisor)
This Master’s thesis deals with several variants construction design of camera crane. Two optimal variants are chosen with regard to practical usage. The thesis includes complete design of these variants with 3D models and strenght analyses. This analyses are processed by final element method. The first variant made based on technical documentation and it has worked for company Filmochod s.r.o..
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Geometric Accuracy of Additively Manufactured Test Parts
Ilčík, Jindřich ; Sehnoutka, Petr (referee) ; Koutný, Daniel (advisor)
The presented diploma thesis deals with the control of the geometric accuracy of the parts produced by additive manufacturing technology selective laser melting. The paper first analyzed the work of the other authors dealing with this issue. Based on obtained informations from this analysis were developed benchmark test parts for quality control of production on a commercial machine SLM 280 HL supplied by SLM Solutions GmbH. The work was carried out several tests to determine the appropriate parameters of construction parts. These tests, their results and conclusions are fully described in this papper.
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Heat treatment of maraging steel processted by SLM
Valenta, Jakub ; Vaverka, Ondřej (referee) ; Koutný, Daniel (advisor)
The bachelor thesis deals with the study of the heat treatment of the maraging steel 1.2709 (DIN X3NiCoMoTi18-9-5). The first part of the work is survay of studies that focus on heat treatment of maraging steel made by forging or Selective laser melting technology. Based on that section, a heat treatment was designed by which the samples manufactured on ProX 300 from company 3D Systems and M2 Cusing from company Concept Laser were treated. The effect of heat treatment on the mechanical properties of the samples was subsequently tested by tensile testing and metallographic analysis. The test results of both sets of samples were compared with each other and with the results of other studies and the impact of the described heat treatment on the material was evaluated.
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Analysis of the mechanical properties of plastic materials for 3D printing
Jelínek, Jan ; Bártková, Denisa (referee) ; Koutný, Daniel (advisor)
This work will solve the mechanical properties of materials used in the FDM technology.Thetensile and flexuralmechanical properties depending on theprintingparameterswillbetested. Fortestingare used three types of sampleswithdifferentrastersforeachof the tests. The first type of raster is characterized by a fundamentalparameter, whichisoffered by themanufacturer. The second type of raster is characterized by a high number of thin-fiber material and a higherconcentrationof air gaps. The third type of rasterischaracterized by minimalnumberof air gaps and a minimum number of thick-fibers in thecross-sectionalofsample. These typesofsamples will be tested on selected materials. The results of individual tests willbecomparedamongselectedmaterials and types of samples. The aim of this work is to show the dependence of mechanical properties on the type ofprintingstrategy.
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Knee Ankle Foot Orthosis with Hydraulic Knee
Vávra, Jan ; Robenek, Dětřich (referee) ; Koutný, Daniel (advisor)
This master thesis deals with the engineering design of a knee-ankle orthosis and subsequent implementation of a functional sample. The subject of the first part of the thesis is the design of internal shape of the shell on the basis of the patient's leg using CAD software. The second part deals with the design of the hydraulic knee. The knee joint with hydraulic controlled bending enables easier movement for patients who are not able to bring up stairs and uneven surfaces than existing joints. In the implementation was used SolidWorks 2012 and Geomagic Studio 12.
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