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Manufacturing of mudguard holder using forging technology
Ondráček, Miroslav ; Podaný, Kamil (referee) ; Šlais, Miroslav (advisor)
The diploma thesis deals with problems of drop forging. A detailed literary study is prepared in this work, in which there are data for working out the specified component – mudguard holder. There are options for cutting the semi-product, types of lubricants, construction of ideal preform or different kinds of forging machines for drop forging. The next part of this thesis is about technology of drop forging on crank forging presses. This section is aimed on technical drawing of the forging and its classification by the complexity of the shape. Furthermore, the thesis deals with the economic part, setting out the individual costs of the production from which the cost price of a forging is determined.
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Production of bottom body by solid forming
Kaděra, Jakub ; Štroner, Marek (referee) ; Kopřiva, Miloslav (advisor)
This diploma thesis, which has been elaborated within Master's study programme Manufacturing Technology and Management in Industry (2303T005), submits a production proposal of production of bottom body by solid forming and its economical evaluation containing all the economical essentials needed in order to produce and specify the final price of a forging. This thesis takes in all the necessary calculations and machinery proposals according to the material of dies and to annual capacity of 250 000 pieces of forgings requested. Semi-finished product for the manufacture of forging is cut size of bars of circular cross-section of steel 14 220 ČSN 42 5510.
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Drop forging of gear wheel
Bradáč, Tomáš ; Kopřiva, Miloslav (referee) ; Štroner, Marek (advisor)
This master´s thesis submit a project of technology of production of gear wheel the way of drop forging. A part is made of steel 14 220.0 (16MnCr5). A semi-product is a stick of parametres o75 - 211 ČSN EN 10060, with a production of 130 000 pieces a year. Technological process of drop forging are worked up based on a study presented in technical literature. A forging will be working up on a vertical forging press LMZ 1600 A made in Šmeral Brno, Inc. For this option, the required technological calculation, drawing documentation and forming process simulation which is implemented by way of the software FormFEM have been carried out. Technical and economical evaluation of the component technology producing is brought in as a conclusion of the thesis.
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Production of support by solid forming
Pfeifer, František ; Štroner, Marek (referee) ; Kopřiva, Miloslav (advisor)
PFEIFER František: Production of support by solid forming. A Graduation Thesis of Master´s Studies, the 5th Year of Study, the School-year 2008/2009, FSI VUT Brno, Department of Machining, May 2009, Pages No. 94, Pictures No. 37, Tables No. 3, Appendixes No. 13. The Graduation Thesis, elaborated in the framework of engineering studies, presents the production technology of support component from steel ČSN 12 010. A material is a rod of the 130 – 251 ČSN 42 5510. A yearly production is 95 000 pieces. Based on the studies of possible production technologies was proposed the technology of production by the vertical forging press LMZ 6500B (Šmeral Brno a. s.) with a nominal forming power of 65 MN, flash and pellicle trimming on a trimming press with a nominal power of 8 MN. For this option, the required technological calculations, the design of the die, the specification of production machines and a simulation forming process which is made in the software QFORM have been carried out.
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Production of holder body by solid forming
Tichý, Pavel ; Štroner, Marek (referee) ; Kopřiva, Miloslav (advisor)
TICHÝ Pavel: Production of a holder body by solid forming. A Graduation Thesis of Master´s Studies, the 5th Year of Study, the School-year 2008/2009, FSI VUT Brno, Department of Machining, May 2009, Pages No. 80, Appendixes No. 9. The Graduation Thesis, elaborated in the framework of engineering studies, presents the technology of a body holder production carried out by solid forming. The material of the forged piece is steel Ck55 (12 060), the semi-finished product is of the 65 and its length is 12m. A yearly production is 122 000 pieces. Based on the studies of possible production technologies, the technology of production by die forging has been chosen, while a drop forging technology on a hammer HO630 and product-trim on a trimming press S160 have been used. For this option, the required technological calculations, the design of the die, the specification of production machines, which are necessary for forging process realization, have been carried out. An inspection of the propose forging by a private forge and a change in the geometry of the die have been carried out. A part of the study is a simulation forming process which is made in the software QFORM.
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Production of carrying body by solid forming
Dvořák, Jan ; Streid, Jan (referee) ; Kopřiva, Miloslav (advisor)
This diploma thesis has been elaborated within the Master's study that submits a production proposal of carrying body by solid forming. The forging has been performed using drop orging method at the crank forging press LZK 1000. Heating is inductive and flash trimming has been peformed in the trimming press LKOA 200. The used material of the forging is steel CSN 14 220. Production series is 100 000 pieces. A part of this thesis is calkulations, geometric design and economical evaluation.
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Analysis of forging disagreement
Novotný, Karel ; Hoza, Jiří (referee) ; Fiala, Alois (advisor)
This diploma thesis deals with the generation of the different drope stampings in industrial process in MBNS Kovárna Company. The main purpose of this thesis is analysis of the industrial process and finding the main factors influences on the process. It especially deals with forgings of the shafts and also flanges with the similar quality of material 42CrMo4. Reasons of the disagreements are focused on surface insensibilities of the forging - crack. First theoretic part introduces company, meaning of the quality of material and describes tools used for finding reasons of the generation of disagreements. In the second practical part is described the whole industrial process and determination of the reasons of disagreements. In concluding part the results are analyzed and some correctional recommendations are suggested.
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Production of holder by solid forming
Špaček, Antonín ; Štroner, Marek (referee) ; Kopřiva, Miloslav (advisor)
The diploma thesis deals with suggestion of low alloy 14220.0, produced by solid forming. This suggestion is based on the size of series that contain 100 000 pieces a year. The essay contains knowledge refering to drop forging technology and comparison with existing technologies. Two suitable variants of production were assessed, these variants are drop forging with hammers and vertical forging press. Both theories were theoretically analised in order to describe given technology. The analysis also contains calculation and suitable machine choice. Drop filling on vertical forging presses was chosen because of forging type. Furthemore forging proposition was treated including production technique. The chosen variant contains calculation, suggestion of a die, machine that was used and suggestion of flash trimming. For suggested technology was chosen vertical press LZK 3150 B. Its producer is Šmeral a.s. Brno. This project also contains technical drawings of the given component, forge, dies and phase of forging.
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Production of carrier by forming
Pluskal, Martin ; Štroner, Marek (referee) ; Kopřiva, Miloslav (advisor)
The project elaborated in frame of the engineering studies branch N2326 presenting the design of manufacturing technology of forging carrier of steel 14 220. Pursuant to the literary pursuit a problem of solid hot forming was proposed to product by drop forging with flash on 3 forging operations. All the operations are realized on the vertical crank forging press LZK 4000 B produced by ŠMERAL BRNO a.s. with nominal forming force 40 NM. Heating material on the forging temperature 1100 °C will proceed in the electric induction furnace produced by ROBOTERM s.r.o. type KSO 800kW, the flash trimming on the trimming press LDO 315 A/S with nominal forming force 3,15 MN. Dies are made from tool steel 19 552.9 and strapped in die holder QLZK 4000/UC. A part of the project is technical economic analysis evaluation and elaboration of production scheme. Expected annual volume is 100 000 pieces.
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Production of support by forming
Palán, Robert ; Novotný, Karel (referee) ; Kopřiva, Miloslav (advisor)
PALÁN Robert, Production of support forming.A graduation thesis of master´s studies, Mechanical engineering, Department M2307 Metal forging technology, Specialization 02 Forming, Welding, 2. graduate, 2. year, school – year 2007/2008. FSI VUT Brno, ÚST Department of Metal Forging Technology, May 2008, page NO 66, picture NO 36, chart NO 8, suplement NO 12 The graduation thesis, drew up with in the frame of engeneering studies department M2307, submits a concept of a production by forming. A materiál of a forget piece is steel ČSN 12 050, provided as a semi – finished product in a form of a bar 210 mm, lenght 4 000 mm. The particular dimension stocks with be cut from it to forge out a part. Production work is 100 000 pcs. Based on studies of technologies, suitable for producing the part a specific two stage technology of a drop forging was chozen on a vertical forging press LMZ 6 500, with induction heating of the semi – finished product and a product – trim of fin and pellicle or a trimming press LDO 315 A/S. For this alternate all the required calculations are realized of swages and all the necessary machines for the production of are quested enganget part.
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