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EFFECT OF HIGH PRESSURE WATER BEAM PARAMETERS ON QUALITY OF DESCALED SURFACE
Vavrečka, Lukáš ; Toman,, Zdeněk (referee) ; Pavliska,, Martin (referee) ; Horský, Jaroslav (advisor)
This work is focussed on hydraulic descaling of hot surfaces. Hydraulic descaling is a process when layers of oxides are removed from hot steel surfaces during continuous rolling. High pressure water beam is used. Quality of descaled surfaces is important for final quality of rolled product. Insufficient descaling causes drop of final quality, degradation of rolls and lost of yields. High-pressure water beam has two effects on a scale layer. The first effect is mechanical caused by impact pressure. The second one is a relatively intensive thermal shock depending on a set of parameters (water pressure, nozzle type, distance from the surface, inclination angle, speed of product moving). There are a lot of theories about principles of scales removing. Main task of this work is to make it clear which theory is acceptable and which is just ,,theory”. For this purpose mathematical modelling and experimental work were used. In experimental part, three types of experimental measurement were done. First one, measurement of dynamical effect of water beam – impact pressure. Second one, measurement of temperature drop when a product is passing under the nozzle. Measured data (temperatures) from this measurement are evaluated with inverse task and heat transfer coefficient is obtained. And the third experimental measurement is simulation of whole process of descaling. Quality of descaled surfaces is valuated according to amount of remained oxide scales. Data from firs and second experimental measurement are used as boundary conditions for mathematical modelling. For mathematical simulations, FEM (finite element method) system ANSYS was used. Obtained data from experimental measurement were applied on 2D and 3D models of basic steel material with layer of scale. Influence of theses data on final temperature, stress and strain fields were observed.
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Experimental and Numerical Assessment of the Heat Transfer Coeficients for Industrial Steam Turbine for Siemens Industrial Turbomachinery
Hladík, Petr ; Pospíšil, Jiří (referee) ; Hrabovský, Jozef (advisor)
The subject of this diploma thesis is experimental and numerical assessment of the heat transfer coefficients during condensation of water steam in simplified parts of an industrial steam turbine. This simplified part is a pipe with circular cross section, which is often used in simulations of processes inside the steam turbine. The first part of thesis describes theoretical basics of heat transfer during conduction, convection and condensation. The content of other chapters is description of methods used to determine heat transfer coefficient. These are: ex-perimental analysis performed on a measuring device and evaluated using finite element ana-lysis (FEA), computational fluid dynamics analysis (CFD) in ANSYS CFX and analytical calculations of heat transfer coefficients using mathematical models for condensation. Thesis is concluded by validation and comparison of obtained results.
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Heat transfer coefficient on surfaces of steam turbines
Belko, Milan ; Pavel, Pánek (referee) ; Pospíšil, Jiří (advisor)
This thesis in introductory part aims to analyze the available literature on the heat transfer coefficient in labyrinth seals and rotating discs of steam turbines. The available experiment studies were processed to summarize heat transfer coefficients on the rotating parts of the turbine. Then, this thesis specifies a design calculation to determine the heat transfer coefficient in selected parts of the turbine, exercisable for specific geometric and operating parameters. The outcome of this work is simulation of rotor dilation of operating steam turbine in the program Ansys during cold start of turbine.
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Calculations of steam condensers
Mifek, Roman ; Kilkovský, Bohuslav (referee) ; Jegla, Zdeněk (advisor)
This thesis deals with the calculation procedures for determining the heat transfer coefficient for steam condensers. The first section provides a basic overview for industrial steam condensers and possible procedure for selecting the appropriate type of tube condenser. The next section describes the types of condensation and equations for determining the heat transfer coefficient for various geometries of tubular condensers. In the final section there is performed practical calculation of condenser in Maple software using the above relations. The results obtained in this calculation are compared with the results obtained by professional computational software Chemcad and HTRI.
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Thermal-hydraulic calculation and stress analysis of a heat exchanger
Fiala, Petr ; Létal, Tomáš (referee) ; Nekvasil, Richard (advisor)
Main object of the work is stress analysis of specific parts of tube and shell heat exchanger by using MKP. Each part is judged by two different computation methods. The method based on computation values and the method nearing real condition of operation of device. To approach real load are in the work made basic heat transfer computations for entire device and for analyzed part are computed boundary conductance by using CFD.
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VBA and Maple application in process engineering problematics.
Farkač, Daniel ; Jegla, Zdeněk (referee) ; Kohoutek, Josef (advisor)
The task of the diploma thesis named VBA and Maple Application on Process Engineering Problems is to show the possibilities of using these programming languages for various engineering tasks. Particularly the programming language Visual Basic for Application (VBA), which is a part of MS Office package, is very little used in practise. That´s why this thesis solves the complex task of a furnaces design process; the topic was reccomended by the supervisor prof. Ing. Josef Kohoutek, CSc. Specifically, the thesis deals with calculations of heat transfer and optimization of the height of extended surfaces of tubes in the convection section of process furnaces. The entire task is elaborated in VBA and runs in Excel. After entering the input information, the created program first calculates the size and heat output of the convection section, but it can also optimize the height of extended surfaces in different parts of the convection section and thus minimize investment costs.
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Design and stress analysis of temperature and force sensor in hot rolling process.
Nejedlý, Pavel ; Pohanka, Michal (referee) ; Horský, Jaroslav (advisor)
In the process of hot rolling is roll surface thermo-mechanically stressed. To define lifetime of roll or to increase it by change of thermal mode, temperatures and forces acting on this roll need to be known. For this purpose should be used sensors, that are placed near by surface of roll. Aim of the first part of diploma thesis is to debug 2D computing model (MKP) to achieve the match of temperature graphs with experimentally measured values, which was recorded by temperature sensors in real process of rolling. In the second part the same temperature boundary conditions are applied on 3D model, which is used to solve mechanical strength check of the temperature sensor. The last part of thesis is design and verification of mechanical strength of the designed force sensor. The used boundary conditions were acquired in Laboratory of heat transfer and flow. The computing system ANSYS 11 is used to design a model of geometry and numerical calculation. This diploma thesis will be used as donating solution for the granted project, which started in this year with Laboratory of heat transfer and flow partnership.
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Steam turbine start-up
Jelínek, Tomáš ; Kracík, Petr (referee) ; Šnajdárek, Ladislav (advisor)
This bachelor thesis focuses on steam turbine start-up process. The first part of this thesis describes in general terms the basic practices and principles of start-up. The second part deals with the general description of thermal stress on the rotor and stator part. There is also simplified calculation of start-up duration and admissible temperature difference. The last part is a calculation of heat transfer coefficient using inverse heat transfer analysis. There is a comparison of models and measurement data of thermal stress.
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Daily launches steam turbines and their impact on the life of the turbine
Štěpánová, Lenka ; Kracík, Petr (referee) ; Fiedler, Jan (advisor)
This thesis concentrates on the problem of steam turbines, which require daily cycling by reason of an unstable nature of the energy source. The first part focuses on the current trends which have caused still increasing demand for steam turbines designed for every day start-ups. There is a description of the steam turbine start-up procedure and the heat transfer theory thanks to which the list of the critical parts of the steam turbine has been selected and with respect to these critical points has been created the draft of technical measures for the turbine. The thesis is finished with an evaluation of the life of the steam turbine casing as one of the critical parts and with a proposal for a calculation of a start-up time of the steam turbine.
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