|
|
Study of properties of laser welds of Domex 700 MC material using arc preheating
Kosinka, Jakub ; Šebestová, Hana (referee) ; Mrňa, Libor (advisor)
This thesis deals with the study of influence of preheating/reheating by TIG arc method in the laser welding process of Domex 700 MC fine-grained steel through the evaluation of laser-welds properties, respectively properties of welds made by laser-TIG hybrid technology. The main part of this thesis is experiment, in which Domex 700 MC plates 3 mm thick were welded – first using laser itself, then using laser with arc preheating and finally using laser with arc reheating. The variable parameter during the processes preheating or reheating was distance of TIG tungsten electrode and laser beam (DLA = 1 mm, 2 mm and 4 mm). The criterion for the assessment of welds properties thus produced was tensile strength verified by the tensile test. For a more detailed study of the laser-welds properties, a macrostructure / weld microstructure analysis and a Vickers hardness test were performed.
|
|
|
Use of laser-TIG hybrid technology for welding aluminium alloys
Drápela, Petr ; Šebestová, Hana (referee) ; Mrňa, Libor (advisor)
Different problems arise from choice of setting technological parameters during welding of alluminium alloys. Choice of welding method, welding speed and material influence mechanical properties of welds. During welding of alluminium alloys come difficulties due to oxidation of thin surface layer of material. One of ways how to overcome this obtacle is to use hybrid laser-TIG welding method. In this diploma thesis is described influence of welding processes on mechanical properties of two alluminium alloys(EN AW-5754 H22, EN AW-6082 T6) and change in their microstructure during welding.
|
|
|
Working of semi-finished product for laser welding
Černý, Jan ; Mrňa, Libor (referee) ; Kubíček, Jaroslav (advisor)
The thesis deals with the technology of laser welding and preparation of semi-finished products for laser welding for serial production. The theoretical part deals with the physical nature of the laser, different types of lasers, welding technology, preparation of welded surfaces, safety of work with lasers and basic division of corrosion resistant steels. The practical part deals with the assessment and evaluation of the proposed technologies of cutting blanks for laser welding. In the practical part, roughness, flatness and macrostructure tests were performed and evaluated.
|
|
|
Use of laser-TIG hybrid technology for boron-doped high-strength steels
Kachlíř, Jaromír ; Šebestová, Hana (referee) ; Mrňa, Libor (advisor)
This thesis deals with the usage of arc preheating for welding high strength boron enhanced steel 22MnB5 using hybrid technology known as laserTIG and also its impact on the final weld compared to welds welded by only the laser or the arc method. During the experiment I welded five sheets of the above mentioned steel 1,3 or 1,9 milimeters wide. Except for the welds fabricated by the laser and the TIG method was the only variable the electric current of the arc (I = 20, 40, or 60 A). Welds welded this way were compared based on strength limits measured by the tensile tests. Additionally were they compared according to the metalographic survey and the progress of weld hardness, calculated using the Vickers hardness test.
|
|
|
Research of the dynamics of the laser welding process
Horník, Petr ; Mendřický, Radomír (referee) ; Šebestová, Hana (referee) ; Mrňa,, Libor (advisor)
Laser welding is a modern welding method that has been widely adopted by the industry. With the increasing demands on weld quality, automated welding is being applied with advantage. There are requirements to implement welding process monitoring in accordance with the concept of Industry 4.0. This thesis develops methods for laser welding process monitoring. The resulting weld quality is largely influenced by the behaviour of the vapour-gas channel called the keyhole generated by the laser beam. However, direct observation of the keyhole during the welding process is difficult and indirect methods are often chosen, with an emphasis on non-contact optical methods. First, the observation of the plasma plume using a photodiode is verified, and then an innovative approach of detecting the back-reflected laser radiation using a camera is proposed. An optical extension for monitoring the welding process coaxially at the laser wavelength is assembled for this purpose. The aim of this thesis is to summarize the possibilities of detecting the welding process status and to propose a variant acceptable for industrial application. The image data obtained during the process represent the intensity distribution of the back-reflected laser radiation. Descriptive statistics and image segmentation methods are used to extract features from the intensity distribution. The distribution of back-reflected laser radiation is related to process parameters, keyhole geometry and some weld defects.
|
|
|
Crank mechanism with a high mechanical efficiency
Drápal, Lubomír ; Tůma, Jiří (referee) ; Páv,, Karel (referee) ; Píštěk, Václav (advisor)
This document describes the possibilities of increasing the mechanical efficiency of the crank train of an internal-combustion engine. For this purpose, a concept with a reduced number of main bearings is chosen and its contribution is verified experimentally. The proposed solution consists of an innovative crankshaft design of a four-cylinder spark-ignition engine with only three main journal bearings and laser-welded sheet metal crank webs. The new design is compared to the mass-produced one in terms of friction losses, vibrations and loading of engine parts by means of simulations of crank train dynamics using the Multi-Body System. The increase in vibration, accompanied by a reduction in friction losses, is compensated by a torsional vibration damper and its effect is experimentally verified. Experimental research of laser welds on the crankshaft in terms of fatigue life is also described. The overall potential is also summarised and further possible development of this innovative and patented design is outlined.
|
|
|
Working of semi-finished product for laser welding
Černý, Jan ; Mrňa, Libor (referee) ; Kubíček, Jaroslav (advisor)
The thesis deals with the technology of laser welding and preparation of semi-finished products for laser welding for serial production. The theoretical part deals with the physical nature of the laser, different types of lasers, welding technology, preparation of welded surfaces, safety of work with lasers and basic division of corrosion resistant steels. The practical part deals with the assessment and evaluation of the proposed technologies of cutting blanks for laser welding. In the practical part, roughness, flatness and macrostructure tests were performed and evaluated.
|
|
|
Study of weld plasticity of deep-drawn sheets welded by Laser-TIG technology
Kutil, Petr ; Kubíček, Jaroslav (referee) ; Mrňa, Libor (advisor)
This thesis is focused on laser welding and hybrid laser-TIG welding. The first part contains a brief theoretical description of these technologies. Standard quality and plasticity tests of welded joint are also mentioned. The second, experimental part, centres on the study of plasticity of tailored blanks (made of different types of HSLA steel), that are welded with laser and laser-TIG technology. The aim of the thesis is to assess process parameters effect on weld suitability for following deep drawning operation. Based on the calculated and measured figures obtained from the experiment, the most suitable welding parameters were chosen.
|
|
|
Využití tavného svařování obalenou i netavící se elektrodou
Kameník, Tomáš
Bachelor thesis covered with unbreakable connection of metals using fussion arc welding and laser welding of iron alloys and other alloys. Here is made an analysis of welding methods MIG, MAG, TIG, coated electrode, laser welding and plasma wel-ding. The substances of these best known methods are described with their deployments in mechanical industries. In the last part of thesis is paid attention to addition products and their actions on the microstructure of weld. Illustrative pictures and metallographic cut complete this thesis.
|
|
|
Welding of 22MnB5 steel using Laser-TIG hybrid technology
Krejčí, Adam ; Sigmund, Marian (referee) ; Mrňa, Libor (advisor)
This thesis deals with usage of hybrid technology Laser-TIG for welding of boron enhanced steel 22MnB5. This thesis evaluates the influence of preheating using technology of TIG arc welding to a weld quality in comparison with laser welds. In practical part of thesis there were 1,8 mm metal sheets of 22MnB5 welded. This metal sheet specimens were welded by using constant parameters of laser with varying parameters of TIG technology. There were 12 specimens of sheet metal created including 3 specimens using only laser and 9 specimens using Laser-TIG hybrid technology while varying magnitude of current (I=20 A, 40 A a 60 A). Welds created this way were evaluated by tensile test and strength limits compared. Then metalografic survey was carried out examining macro and microstructure. Results of metalografic survey were confronted with Vickers hardness test.
|
guest ::
