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Design of manufacturing technology for elastomer bushings conditioning
Švarc, Lukáš ; Dubovský, Marek (referee) ; Kandus, Bohumil (advisor)
This thesis is dealing with designing technology of manufacturing for component made of elastomer. The theoretical part is about dividing polymer materials and the issues of elastomer processing by injection molding. In the practical part is dealt with production conditions, design specifications of the tool and comparison with initial proposal. Next part is about technological and design calculations and the thesis ends with design of technological process.
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Production technology of the connector body from recykled material
Brhel, Michal ; Sedlařík, Vladimír (referee) ; Kandus, Bohumil (advisor)
Study developed during the Master's degree studies of Mechanical Engineering deals with the use of recycled plastic in the injection molding and its influence on the mechanical properties of the mold. Examined product is used in the automotive industry as a connector body. The housing is manufactured from a plastic material, polyamide. The annual production volume of 3 000 000 pieces. According to tests specified in standard USCAR2 regrind influence on mechanical properties and dimensions was evaluated. After the technical evaluation of the project, research was also judged from economic point of view. In this task, savings with the different content of the recycled material during production was calculated. The final chapters justify change of properties and they are proposing the use of recycled materials in practice.
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Production technology of a plastic headlight panel in a car
Vrána, Petr ; Žák, Ladislav (referee) ; Kandus, Bohumil (advisor)
Diploma thesis which is developed for the master’s degree program (M2I – K Mechanical engineering) presents a proposal solution for production technology plastic car headlins parts from polymer material PBT GF30. Literature review summarizes the findings of thermoplastic injection technology and the structural design possibility of injection molds. The paper examined two variants of the running system, which are suitable for production of injection molding components. Finaly, after technical - economic assessment, we came to the conclusion that the better option is to use the hot runner system. In the practical part is the specified product modeled by the help of 3D software and the injection mold was designed. The design was implemented by CATIA V5 R20. For the design and manufacture of injection mold were used normality from MEUSBURGER. For the chosen alternative technology of production were made calculations and was selected injection molding machine Electron 75 – 300 from FERROMATIC.
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Optimization of technological parameters of injection plastic parts
Ulrich, Josef ; Kebrle, Ondřej (referee) ; Kandus, Bohumil (advisor)
This thesis describes the optimalization of technological parameters during commissioning of injection mold manufacturing. In the introduction, there is general literary studies of plastics, injection molds, injection holding machine, injection holding technology and their effect on quality. The practical part includes an analysis of current state, calculation of injection parameters, moldflow analysis and sampling on the machine. Finally, there is choice of optimal injection holding parameters, design of workplace and technical-economic evaluation.
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Design of manufacturing technology for plastic base timer
Březina, Vít ; Kebrle, Ondřej (referee) ; Kandus, Bohumil (advisor)
This master´s thesis addresses the design of technology manufacturing plastic parts. The first part deals with the study of theoretical properties of plastics and processing applicable to a given problem. In the second part is designed double injection mold with hot runners. The following authentication function by analyzing the injection solution and the work concludes technical and economic assessment of the project.
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Manufacturing process optimalization of high-volume plastic molded parts production
Grycz, Radek ; Dvořák, Milan (referee) ; Štroner, Marek (advisor)
This thesis deals with optimization of manufacturing process of plastic molded parts production. The first part focuses of describing current workplace, thanks to that was found out amount of transported materials. In second part there are two possibilities of solving problem with target to decrease amount of manipulations and transports. On base of this evaluation this these variants, the optimal variant is choosen. This variation improve molding process, decrease number of manipulation equipments and number of operators.
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Optimum layout of pressing line for the production of reflectors at Automotive Lighting
Šťastný, Michal ; Hrbáček, Jan (referee) ; Kubík, Roman (advisor)
This thesis deals with optimization of a press line part for the manufacture of reflectors present at the Automotive Lighting Company, Jihlava. The first part focuses on describing the current workplace layout of the press line. The workplaces are located inconveniently and thus require a larger number of operators and a considerable amount of manual work. The second part of the thesis proposes layout solutions for the injection presses and for other machine parts. At the same time, a smoother transition design is proposed for the press line and for the manufacturing section that follows. Based on an evaluation of selected criteria, the optimum version is chosen, thereby adding to the efficiency of the molding process by reducing the number of operators required, by lowering the proportion of manual work relative to other activities, and by limiting the risk of poor quality. The conclusion of the thesis sums up the necessary investment costs and offers an economic assessment of introducing the selected press line arrangement to operation.
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Design of manufacturing technology for plastic lever
Stránský, Luboš ; Kebrle, Ondřej (referee) ; Kandus, Bohumil (advisor)
This thesis describes the design of injection form for production of plastic lever. In the introduction,there is general literary studies of plastics and injection molding technology. Then continues studies of the injection molding machine, injection form or by selecting the gating systém. The practical part is injection mold design which includes a calculation of the injectionparameters, selection of equipment and technical and economic evaluation.
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Production technology of plastic threaded adapters
Turek, Tomáš ; Kebrle, Ondřej (referee) ; Kandus, Bohumil (advisor)
The Master thesis deals with the possible production of the plastic unit with thread. As the most suitable material was chosen the polyformaldehyde (POM), its production label is Delrin 500P NC010 by Du Pont. The thesis consists of a part with the information about the technology of injection molding of plastics and a part where processing parameters for the production of the plastic unit are designed. Part of the solution was to create an assembly design of injection mold. Since the plastic unit with thread is very specificly shaped the form is handled as a slide mold. The mold is pieced together from normalized parts by the Hasco and DME company. The serie of 100 000 pieces would be delivered in 5 months. Because of the cost savings a solution of the cold-runner system was suggested. A suitable injection molding machine was chosen from the calculated values from Arburgfroms – Type 370s Allrounder 500-170.At the end of the thesis costs were evalueted for acquire per one piece of adapter.
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Manipulator automati conveyor container for injection molding machine
Rychtářík, Jan ; Pavlík, Jan (referee) ; Bradáč, František (advisor)
The thesis is focused on proposal of automatic transport feeder that can be used for injection moulding machines. It is concerned with conveyor belt, gravitational roller line and lift. Proposal of construction of automatic transport feeder, calculation of drive for conveyor belt and driven line is contained in this thesis. There is calculation of driveshaft, proposal of spring and calculation of bearing lifetime. Angle of conveyor of gravimetric roller line and speed at the end are calculated. Calculation of proposal of drive for lift and proposal of drive roller line on the lift is here. This thesis contains senzor, operation and steering, safety protection of feeder. There are applicability of robotic workplace and economic calculation at the end of thesis.
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