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Fatigue properties of materials prepared by SLM method
Hanáček, Josef ; Pantělejev, Libor (referee) ; Štěpánek, Roman (advisor)
This work deals with description of SLM (Selective Laser Melting) method, which is one of ALM (Additive Layer Manufacturing) method. In first part the general laws of fatigue and SLM method are described. The second part deals with the influence of processing parameters to final properties of material. The main goal of work is to determine dependence between processing parameters and mechanical properties of SLM processed components. Special attention is dedicated to fatigue properties.
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Processing of aluminium alloys using 3D technology selective laser melting
Měchura, Lukáš ; Koutný, Daniel (referee) ; Paloušek, David (advisor)
This bachelor thesis deals with finding of appropriate process parameters for minimizing porosity with SLM technology for processing aluminum alloy 6061. The search part deals about the issue of additive manufacturing aluminum alloys and evaluation of porosity measurements of relative density. Based on general knowledge were proposed test samples produced by sintering of metallurgical powder using a laser with ytterbium optical fiber. In this work was used high power of laser up to 400 W, with which 6061 alloy was not been in terms of porosity in detail tested yet. As the result, the technological parameters dependence on relative density and the overview of this alloy processing by SLM technology was determined.
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3D Lattice Structures for Application in Selective Laser Melting technology
Červinek, Ondřej ; Škaroupka, David (referee) ; Vrána, Radek (advisor)
Additive technologies allow manufacturing of components with very complex shapes which are difficult to manufacture with conventional technologies. Among these technologies belongs the Selective Laser Melting (SLM). Suitable applications of SLM include manufacturing of light-weight 3D structures like lattice structure or an organic geometry called gyroid. This bachelor thesis is focused on creation of models of gyroid structure and its application to parts followed by manufacturing with SLM. Series of models were made with mathematical software. Implicitly defined equation were used for better geometry coordination of created models. Options utilization and manufacturability of gyroid structures were tested within application into turbocharger impeller. At the end of this thesis was successfully manufactured the impeller including two types of gyroid structure (single-gyroid and double-gyroid)
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Research on process parameters for producing of a structured material made by Selective Laser Melting technology
Richter, Vladislav ; Koutný, Daniel (referee) ; Vrána, Radek (advisor)
Selective laser melting (SLM) is one of additive technologies which allows manufacturing of components with very complex shape. One of the examples are porous lattice structures which are used in cosmonautics or medicine due to its good mechanical properties and low weight. In this work the influence of processing conditions (laser power and laser scanning speed) on material properties and geometry of as-fabricated trusses is investigated. Wide range of laser powers (100–400 W) and laser scanning speeds (1000–10000 mm/s) were used to determine optimum process parameters. Truss size, morphology and internal porosity was investigated using optical 3D scanner and X-ray micro computer tomography (mCT). Based on executed measurements optimum processing conditions were determined to be 350 W and 3000 mm/s. It is possible to manufacture faster geometrically more precise structures with equal internal porosity due to optimization.
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Support structures for 3D printing from metallic materials
Hruboš, David ; Vrána, Radek (referee) ; Koutný, Daniel (advisor)
This bachelor’s thesis deals with additive technology selective laser melting, which allows creating 3D objects from metal powder. The support structures are required in this process to dissipate process heat and anchor the part to the base plate. Four new types of support structures were designed in this work. The functionality of the structures was verified and mechanical properties of structures were compared in a strength test.
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Alloy copper processing of selective laser melting technology
Kočica, Martin ; Šafka, Jiří (referee) ; Paloušek, David (advisor)
This diploma thesis deals with finding copper alloy suitable for processing SLM technology and determining the process parameters leading to a relative density close to the full material. The theoretical part provides an insight into additive technology and the processing of new alloys in SLM. Work also contains a search report of processed copper alloys used in SLM. Based on the theoretical part were designed test samples and method of evaluation. Samples were produced by melting metallurgical powder using ytterbium laser with an output power 400 W. The testing is divided into three stages; Determination of the parameters of the SLM process, Debug strategies for larger parts, Geometric precision and mechanical testing. Based on the results was determined dependence of relative density on the input parameters. For the best parameters were determined geometric precision correction and mechanical properties.
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The study of the effect of additive manufacturing technology parameters Selective Laser Melting properties of the produced object
Žabka, Marek ; Koukal, Ondřej (referee) ; Vrána, Radek (advisor)
Metal additive technology currently finds use in a large number of industrial sectors. Mainly in domains such as aviation, medicine and astronautics, the emphasis is laid on mechanical and material properties of materials. This bachelor thesis deals with the research study of process parameters of technology Selective Laser Melting for material AlSi10Mg and stainless steel 316L. In thesis the impact analysis of main process parameters: laser power, scanning speed, hatch distance, layer thickness, especially on the porosity of the samples was carried out. Recommended settings for both materials were found based on the research of the current state. It was further found out the influence of parameters such as powder humidity or laser scan strategy.
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Processing of alloy 2618 using selective laser melting technology
Dokoupil, Filip ; Hutař, Pavel (referee) ; Paloušek, David (advisor)
This diploma thesis deals with finding and verification of appropriate technological parameters of SLM technology for the processing of aluminum alloy 2618. In the theoretical part, an introduction to additive manufacturing of aluminum alloys and general description of processes occurring during SLM production is given. Based on general knowledge were designed different types of testing samples produced by sintering the metallurgical powder using 400 W ytterbium fiber laser, which so far in the literature for aluminum alloy 2618 were not described. As the result, the technological parameters dependence on relative density and the detailed overview of the 2618 alloy processing by SLM technology is determined.
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Design of lattice structures for additive manufacturing using Selective Laser Melting technology
Vrána, Radek ; Maňas, Pavel (referee) ; Koutný, Daniel (advisor)
Metal additive technology allows to create objects with complex shape that are very difficult to produce by conventional technologies. An example of such component is a porous structure which is composed of periodical truss cells. This diploma thesis deals with the prediction of the mechanical properties of very small lattice structures made of additive manufacturing technology Selective Laser Melting. Using the proposed test specimens it was found that real dimensions of the trusses varies with size and orientation to the base platform. It was proposed and tested samples for rod tensile test made of SLM. Based on the real information about dimensions and mechanical properties of rods were predicted mechanical properties of lattice structures. A lot of mechanical tests were carried out to obtain the real mechanical properties. Test results and conclusions are described in the thesis.
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Geometric Accuracy of Additively Manufactured Test Parts
Ilčík, Jindřich ; Sehnoutka, Petr (referee) ; Koutný, Daniel (advisor)
The presented diploma thesis deals with the control of the geometric accuracy of the parts produced by additive manufacturing technology selective laser melting. The paper first analyzed the work of the other authors dealing with this issue. Based on obtained informations from this analysis were developed benchmark test parts for quality control of production on a commercial machine SLM 280 HL supplied by SLM Solutions GmbH. The work was carried out several tests to determine the appropriate parameters of construction parts. These tests, their results and conclusions are fully described in this papper.
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