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Precision forging
Berka, Martin ; Peterková, Eva (referee) ; Lidmila, Zdeněk (advisor)
This bachelor´s thesis deals with the technology of precision forging. The thesis describes basic distribution of the forging according to the nature of the material flow and his procedure. After the introductory part this thesis deals with the analysis of the methods of the drop forging with fin groove. The next section contains a description, parameters and methods of precision forging. Technical a economical evaluation of the component technology is as a conclusion of the thesis.
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Manufacturing of pin with flange
Procházka, Pavel ; Řiháček, Jan (referee) ; Podaný, Kamil (advisor)
The bachelor thesis is focused on the design of the towing hitch, which is used in the tractor. The component will be the production of a die forging technology made of low-alloy steel 13 242. The material is supplied as hot-rolled bars with a diameter of 60 mm and a length of 6 000 mm. The size of the production series has been set at 25,000 pieces per year. Due to the issue and the size of the forging, the component will be made on a power hammer. The machine Šmeral KHZ 8A, appears to be a suitable machine as the forging work was calculated at 89 kJ. The technical - economic evaluation takes into account material costs, which amount to 1,364,271 CZK. The die is made of tool steel 19 663, its purchase price is 73 000 CZK.
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Forging oblong forgings
Chudý, Jan ; Štroner, Marek (referee) ; Lidmila, Zdeněk (advisor)
This bachelor´s thesis is focused on design of technological production procedure of front wheel-drive arm of agricultural machine. Material for construction of this part is unalloyed steel 12 060. Part of this thesis is literall study focused on forging. On basis of this study is designed required forged piece, which will be processed by swaging on hammer KHZ 4A. After swaging is needed removal of excess material in form of burr and stencil with trim pressing machine LKOA 200. Swadge is made of alloyed tool steel 19 662. Part of thesis is mechanical drawing documentation and technical-economical assessment.
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Energy machines for forming technologies
Koukal, Vojtěch ; Varjan, Matúš (referee) ; Podaný, Kamil (advisor)
The bachelor thesis provides characterization of energy machines, basic division and a brief overview of the various types of energy machines used in metal forming. Used machines are characterized in this thesis. Basic description and principle with examples of practical usage are stated for each type of energy machines.
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Production of holder by solid forming
Špaček, Antonín ; Štroner, Marek (referee) ; Kopřiva, Miloslav (advisor)
The diploma thesis deals with suggestion of low alloy 14220.0, produced by solid forming. This suggestion is based on the size of series that contain 100 000 pieces a year. The essay contains knowledge refering to drop forging technology and comparison with existing technologies. Two suitable variants of production were assessed, these variants are drop forging with hammers and vertical forging press. Both theories were theoretically analised in order to describe given technology. The analysis also contains calculation and suitable machine choice. Drop filling on vertical forging presses was chosen because of forging type. Furthemore forging proposition was treated including production technique. The chosen variant contains calculation, suggestion of a die, machine that was used and suggestion of flash trimming. For suggested technology was chosen vertical press LZK 3150 B. Its producer is Šmeral a.s. Brno. This project also contains technical drawings of the given component, forge, dies and phase of forging.
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Production of forging piece "Spanner"
Vávra, Jan ; Kopřiva, Miloslav (referee) ; Novotný, Karel (advisor)
Projects developed within the bachelor's degree in Mechanical Engineering, presented a proposal technology forged wrench - the hot-rolled steel bars 11 523.0. The thesis also compares the past with conventional methods of production and considering the new technological process of manufacturing. Based on the literature studies about fitting and calculations, was chosen to die forging hammer KHZ 2 A (producer ŠMERAL Brno, plant Hronov), with nominal energy of 20 kJ working pressure of 16 MPa and 30 kW electric power.
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Forming machines and tools
Stránský, Luboš ; Peterková, Eva (referee) ; Podaný, Kamil (advisor)
The Bachelor thesis provides a brief overview of the various types of machines and tools used in metal forming. The paper discussed today and earlier used types of machines and tools.The basic types of machines are: a mechanical presses, hydraulic presses, hammers and rotary thermoforming machines. For each type are explained principles, characteristics, advantages and disadvantages.
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Issues of hammer die forging
Žižka, Jiří ; Štroner, Marek (referee) ; Podaný, Kamil (advisor)
This bachelor thesis deals with issues of hammer die forging which is technology that is mainly used for the production of shaped and height-versatile and rugged forgings with ribs and protrusions. Forgings are made by several blows of the tools which are called dies. Design of forgings is based on drawing documentation. For successful production of the component it is important to choose right forging temperature, parting line, required additions and tolerances. Hammers are machines which work with hit energy, they use kinetic energy for forming the material. Their characteristic features are good climbing of the material and filling deeper chambers in direction of the hit. Several types of hammers are used, for example fall hammer or double acting hammer and more.
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Machinery used for drop forging
Vondráček, Petr ; Řiháček, Jan (referee) ; Podaný, Kamil (advisor)
The bachelor thesis contains distribution and overview of the machines used in the proces of die forging and their modern innovation. For individual mechanism is described principle, structural arrangements and advantages or disadvantages, or the example of used machine for which is described his charaterisctic, basic parameters and productions possibilities with example of made forged.
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Production of pinion
Matsiuk, Oleksandra ; Lidmila, Zdeněk (referee) ; Podaný, Kamil (advisor)
The bachelor's thesis deals with the design of the production of pinion – small gear made of steel 14 220. After analyzing all possible production methods, the technology of die forging on a hammer in the single-die was chosen. Based on a literature study of the issue and relevant calculations, a semi-finished product with a length of 151,8 mm and a diameter of 63 mm was designed. Hammer KHZ 4A with forming energy of 50 kJ was chosen. A single-die was constructed on the basis of valid state standards. Auxiliary machines were also chosen for production – band saw, induction heater, shearing press and drum blaster.
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