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Production concept of sink
Bahula, Jan ; Jopek, Miroslav (referee) ; Císařová, Michaela (advisor)
The thesis presents a design for manufacturing a rotary kitchen sink made of a stainless austenitic steel 17 240 with a thickness of 0.8 mm with a production series of 20 000 pieces per year. Based on the analysis of manufacturing variants and necessary calculations, deep drawing without a reduction in the thickness was selected to three operations including calibration. A hydraulic press PO 250 from Dieffenbacher was chosen based on the required forces and available rams. The drawing process was checked using numerical simulations and tools were designed for each operation using a drawing ram, a bottom blank holder, and an upper ejector. In the design of drawing tools, normalised components or easily manufacturable parts were preferred.
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Production concept of lampshade
Drška, Jan ; Peterková, Eva (referee) ; Císařová, Michaela (advisor)
In this thesis is worked out for the optimization of the lamp shade is developed. The aim of the optimization is to use more affordable parts in the assembly and to use technology for largescale production. A literature study is carried out for the chosen technology. The technological calculations of the drag coefficient, the dimensions of the extractions, the dimensions of the pullers, the calculation of the pulling and holding force, the design of the construction of the tools, the design of a suitable machine and the simulation in the PAM-STAMP program were carried out. Based on the outputs from the program to the Keller-Goodwin diagram, the part is manufacturable. In conclusion, it is determined that for the selected deep drawing technology, a graded extract will be drawn for five operations, and the sixth final operation is a calibration one. The machine chosen is a hydraulic press from the company HŠV Polička because the company is able to supply additional accessories in the form of ejectors and adjust the opening height of the machine. The tool is divided into two parts due to the large number of operations.
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Manufacturing of a Hand Dryer Cover
Štancl, Oldřich ; Jopek, Miroslav (referee) ; Řiháček, Jan (advisor)
The thesis deals with the design of the hand dryer cover made of stainless steel X5CrNi18-10. The manufactured part has a hollow rectangular shape with a rounded bottom and a constant wall thickness of 1 mm. Due to the simplicity of the shape, material properties and the annual production series of 200,000 pieces, deep drawing technology is chosen for production. The part is produced in one drawing operation, for which the necessary technological and control calculations are performed. Using the calculated parameters, a DIEFFENBACHER PO 250 hydraulic three-acting press is selected. A simple drawing tool is constructed for the machine, whose operation and manufacturability of the cover is subsequently verified using numerical simulation in the PAM-Stamp software.
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Manufacturing of kitchen sink
Vágner, Lukáš ; Peterková, Eva (referee) ; Jopek, Miroslav (advisor)
The project deals with the design of production of the kitchen sink made of chromium-nickel austenitic steel 1.4301. Material thickness of the sink is 1 mm. The annual production series is 30,000 pieces. After considering the size of the produced series, a combination of shearing and deep drawing was chosen as the production technology. Shearing of the circular shape was combined with the execution of both draws into one production tool. For this design, the necessary calculations were performed along with verification by simulations in the PAM-STAMP program.The tool is clamped in a hydraulic press PO 400, which has all the necessary parameters. The coil blank is guided through the unwinding and straightening device Compact Line GLK3-1000. The selling price of one sink was set at CZK 1,300. Production becomes profitable after producing 7540 sinks.
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Manufacturing of the Motorcycle Cover
Jindrák, Martin ; Harant, Martin (referee) ; Řiháček, Jan (advisor)
The bachelor's thesis deals with the production of a motorcycle protective cover made of steel 11 320 with a thickness of 1.5 mm. The production batch is set at 80,000 pieces per year. Based on the analysis of the production methods and according to the prescribed requirements, deep drawing is chosen as the appropriate method. The manufacturability is verified with the help of calculations, which is followed by the design of the ideal shape of the semi-finished product. The cut will be laser cut from a sheet of metal. After carrying out the technological calculations, the tool is constructed, including drawing documentation. A suitable machine is chosen for the tool, which is a universal hydraulic press CTH 250. The conclusion of the work is focused on performing a simulation to check the yield.
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Manufacturing of the Oil Drain Tub
Hruška, Daniel ; Žák, Ladislav (referee) ; Řiháček, Jan (advisor)
The following thesis deals with the design of oil bath production by deep drawing of sheet metal. In the first part the thesis is focused on acquaintance and analysis of the proposed part. The thesis also deals with the issue of deep drawing of metal sheet. In the practical part of thesis is the design of production technology, technological calculations, the design of the drawing tool and the selection of suitable machine. The last part of the thesis is devoted to numerical simulations to verify the manufacturability of the part.
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Suitable lubricants for deep drawing of carbon steel plate
Poloch, Milan ; Císařová, Michaela (referee) ; Jopek, Miroslav (advisor)
The task of the diploma thesis is to design and manufacture a testing jig, which will then be used for experimental testing of lubricants for drawing stampings up to 4 mm thick. The drawn material is deep-drawn steel D04. Friction modeling between the traction edge and the retainer was used for a real simulation of the production process. The shaped traction edge was constructed on the basis of a real part. A total of 6 types of lubricants were tested, of which one lubricant in the form of a paste was selected as the reference. The other lubricants were then compared with the reference value of the measured maximum tensile force. The aim was to ensure a lubricant in a consistency other than paste. Of the oil lubricants we received, none of the lubricants approached the optimum values.
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Manufacturing of the water siphon by sheet metal forming
Toufar, Jan ; Lidmila, Zdeněk (referee) ; Jopek, Miroslav (advisor)
The thesis presents a design for the manufacturing of a foul air trap made of chromium-nickel austenitic stainless steel resistant to corrosion 1.4301. In regards to the rotationally symmetrical shape of the air trap, the most fitting technology for manufacturing was deep drawing without thinning of the side and for the preparation of the blank shearing. The selected method of drawing, results in the necessity to utilize a triple action press, which allows for the optimal connection of all selected technologies into one combined tool. All technological calculations were determined and examined. Based on these calculations, a tool was designed. In this tool, the component is assembled out of a coil in three operations of one stroke. The selected machine for production is the press Dieffenbacher PO 250.
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Production of ceiling light
Kvasnička, Jan ; Řiháček, Jan (referee) ; Císařová, Michaela (advisor)
The manufactured component is the inner part of the ceiling lamp. It is made of 17 240 steel in a series of 100 000 pieces/year. A combination of tool cutting and deep drawing without thinning the wall was chosen from the possible production technologies. The diameter of the blank from which the resulting shape is pulled out was calculated to be 400 mm. It will be cut from an unwound coil of sheet metal, the inner diameter of which is 400 mm and the outer 1000 mm. A drawing tool was designed for forming and it's functional parts were made of 19 436 steel. The tool is placed in hydraulic three-acting press PO 160/100 from company Dieffenbacher. The press is part of a line which includes an unwinding device, a straightening device and a cutting tool.
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Production of components metal sheet forming
Chvála, Martin ; Štroner, Marek (referee) ; Císařová, Michaela (advisor)
The aim of the thesis is to develop research studies for operations of sheet metal forming by cutting, bending and deep drawing using thick metal sheets. The work deals with procedures for creating a technological process for these operatios and raised differences between the use of thin and thick sheets as a semi-finished product.
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