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Advanced methods of surface topography evaluation
Šindelka, Marek ; Sliwková, Petra (referee) ; Píška, Miroslav (advisor)
This thesis focuses on a measuring and topography of a components´ surface evaluation and it contains the overview of basic methods which includes the description of contact and non-contact measuring devices. Furthermore, the thesis also describes ways of surface texture evaluation through profiled and areal method, including an outline of ČSN ISO parameters. The practical part of the thesis focuses on the evaluation of metric threads´ M10 surface, crafted by diverse cutting and forming threads. The surface was scanned with the optical device called Alicona IFM G5 and it was evaluated through the profiled and areal method. The 2D and 3D parameters were acquired and then compared during the measuring.
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Use of Surface Texture Parameters for Conformity Assessment and Process Control
Špačková, Magda ; Jankových, Róbert (referee) ; Harčarík, Matej (advisor)
This master‘s thesis deals with using surface texture parameters for conformity assessment and process control. The aim of the thesis was to create an overview of surface texture parameters, an overview of procedures for conformity assessment and process control using surface texture parameters, practical application on an industrial product and practical recommendations. The thesis includes an overview of profile and areal surface texture parameters, including an original translation of terms of the areal method. Methods of conformity assessment and process control in connection with the surface texture parameters are also described. Statistical analysis was performed based on 7200 values of surface parameters and 1843200 values of profile parameters which were measured on parts from serial production. The last chapter includes practical recommendations.
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Use of a coordiante measuring machine for surface quality evaluation
Vančurová, Martina ; Šrámek, Jan (referee) ; Harčarík, Matej (advisor)
This master’s thesis deals with the use of a coordinate measuring machine probe for surface texture evaluation. The thesis’ goals were to describe the Renishaw’s SFP2 probe, to analyze the measurement system of the probe and a common stylus instrument, to carry out a demonstrative measurement, to analyze measurement results and to give practical recommendations. The measurement system analysis of the SFP2 consists in the evaluation of minimal specification limits of selected roughness parameters, for which gauge capability can be proven. The analysis results are compared with the results of the measurement system analysis of the Surtronic 25 profilometer. The differences in the measuring processes of mentioned devices are demonstrated by surface texture inspection of torque converter body. For the measurement result analysis, uncertainties in the selected surface texture parameters are calculated in two ways. Finally, recommendations for the producer of the probe and for its users are worked out. The results of this thesis may contribute to a wider use of a coordinate measuring machines for surface quality evaluation.
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Určování textury povrchu obráběné součásti
Hladký, Filip
The topic of the bachelor thesis is Determining the texture of the surface of the machined component I've dealt with the explanation of the basic concepts from the field of surface texture and detailed research of different methods of ma-chining. This is followed by a description of the methods for measurement of pa-rameter roughness Ra. In the practical part of the bachelor thesis are insights from the theoretical part are applied to the specific case of the measurement of the parameter of roughness for the three different components.
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Surface roughness measurement of shaft parts of gearbox MQ100 using scattered light method
Horák, Josef ; Slaný, Martin (referee) ; Kalivoda, Milan (advisor)
This thesis primary deals with the possible use of measuring the surface texture of gearbox MQ100 shaft parts in serial production by the scattered light method. The introduction briefly describes the company ŠKODA AUTO a.s., as well as gearbox MQ100. The paper continues by describing the process of manufacturing shaft parts, focusing on grinding, no. 130 for pinions and no. 135 for drive shafts, which is the last process of manufacturing shaft surfaces. The next part of the thesis describes the quality of ground surfaces in gearbox MQ100 shaft parts for the control period, followed by the dependency evaluation of parameter Aq, concerning the surface-structure optical measurement, on parameter Rz. After the dependency has been determined, the thesis delineates verification tests, and proposes a tolerance value for parameter Aq when taking the measurements by the diffused light method. In addition, a modification of the OptoSurf measuring device is suggested as well as the proposal of issuing a test certificate in order to determine the final tolerance value of parameter Aq.
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Calibration of Talysurf CCI coherence scanning interferometer
Varava, Anastasia ; Jankových, Róbert (referee) ; Harčarík, Matej (advisor)
This master’s thesis deals with calibration of a coherence scanning interferometer Talysurf CCI Lite. Basic terms related to surface texture evaluation were described along with selected profile and areal surface texture parameters. The working principle and design of the calibrated instrument were explained. Manufacturer’s calibration procedure was analyzed in relation to the definition of calibration in the International vocabulary of metrology. Further calibration steps leading to calculation of measurement uncertainty were presented. Last but not least, measurement uncertainties of areal surface texture parameters Sq and Sz were evaluated. The procedures and results described in this thesis may contribute to wider use of non-contact surface texture measuring instruments.
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Measurement of Surface Texture Parameters of Products Using Contact and Non-contact Methods
Harčarík, Matej ; Hammer, Miloš (referee) ; Jankových, Róbert (advisor)
This master’s thesis includes an overview of profile method of surface texture evaluation according to ISO standards and VDA automotive standards, as well as an overview of areal method according to ISO 25178 standard series, which includes a proposal for improvement of czech terminology. Suitability of application of selected measurement methods for measurement of a portfolio of automotive parts was evaluated based on measurements carried out using a contact profiler, a coherence scanning interferometer and a confocal microscope. Further recommendations for practice in surface texture metrology were also formulated. A regression analysis of the relationship between values of selected profile surface texture parameters and their areal equivalents was also performed. Its results may aid the spread of areal surface texture evaluation in the industry.
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Advanced methods of surface topography evaluation
Metelková, Jitka ; Prokop, Jaroslav (referee) ; Píška, Miroslav (advisor)
This paper provides an overview of contemporary methods for evaluation of the part surface, nowadays measurement devices and evaluated parameters. The main part of the paper is devoted to advanced methods of surface topography evaluations including the application of the new non-contact measurement technique Alicona G4. The experimental part deals mainly with a study of surface texture parameters of the machined aluminium alloy AlCu4MgSi when face turning. It concerns mostly a study of the tool feed rate influence (the uncoated insert GIPA-6.00-3.00, ISO 513 N05-N25, Iscar) on selected profile and surface parameters, including comparison of measurement results achieved by the contact (Form Talysurf Intra 50, Taylor Hobson) and non-contact method (IFM G4, Alicona).
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Contact and non-contact method of surface texture evaluation
Harčarík, Matej ; Hammer, Miloš (referee) ; Jankových, Róbert (advisor)
The goal of this thesis was to create an overview of methods of surface texture evaluation, to analyse measurements of roughness profile parameters made with contact instruments and non-contact instrument Talysurf CCI Lite and to deduce practical recommendations from them. Based on measurements made, analyses of influence of cut-off settings on roughness measurement and of measurement variability were performed. Steps of the measurement process requiring special attention were identified. The output of this thesis is a proposal of measurement procedure for Talysurf CCI Lite.
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