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Production Concept of Special Machining Device for Making of T-Channel Detail
Opršál, Radek ; Osička, Karel (referee) ; Sedlák, Josef (advisor)
The objective of this diploma thesis was the design of a special machine tool that increases the efficiency of the production of a T-slot detail on the part of the clamp body. The thesis deals with the current production of this component as well as the description of the material, the machines that are used and the technological process. The next part focuses on the description of the new special machine tool, its production, heat treatment and the presentation of used indexable inserts. Another part analyses the production innovation that was comprised of the comparison with the former machine tool to the new one. The thesis concludes with a technical and economical evaluation of the former and innovated production.
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Hobby milling machine design
Valášek, Ondřej ; Zemčík, Oskar (referee) ; Dvořák, Jaromír (advisor)
At the introductory part, this thesis deals with description of individual parts of construction and control of CNC machine. Individual parts are described by vievpoint of principle of function, attributes and possibility of implementation on hobby machine. Furthermore is performed brief analysis of commercially manufactured CNC milling machines, which can be purchased on domestic and foreing markets for a purpose of milling wood and eventally aluminuum alloys. Main purpose of thesis is custom desing of CNC milling machine for non-commercial use. Three draft proposals are created first. Then one of them is developen into complete proposal. This design is then subjected to numerical simulation to pre-determine the machine's stiffness and ability to milling aluminium. The result of this simulation confirms the possible use of the machine for milling aluminium alloys. According to the simulation, the maximum deformation for possible machining of aluminium under predetermined conditions is 0.18 mm. In the last part of the work a price calculation was made, determining the approximate cost of the machine production at 75 000 CZK. The work includes a complete drawing documentation of the mechanical parts of the machine.
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Optimisation of machining process for an industrial application and a CNC machining centre
Soukupová, Veronika ; Sliwková, Petra (referee) ; Píška, Miroslav (advisor)
Tato diplomová práce byla vypracována v průmyslovém kontextu, během stáže ve firmě Metso. Zlepšení obráběcího procesu zajišťovacích šroubů bylo cílem této práce, aby byla umožněna budoucí automatizace zakládání obrobku do stroje. Zlepšení bylo zhodnoceno na základě úrovně autonomie během obrábění, eliminace neprogramovaných zastavení stroje operátorem a dostačujícího odvodu třísek. Implementace automatických systému do číslicově řízeného obráběcího centra umožňuje zvýšení produktivity. Před automatizováním obráběcího procesu však musí být proces optimalizován. Zejména dostatečná fragmentace třísek a jejich evakuace jsou klíčové. Dlouhé nedělené třísky můžou poškodit systémy jako například automatický měnič nástrojů, dopravník třísek nebo průmyslového robota. Dostatečná lámavost třísek může být zaručena správným výběrem technologie a strategie obrábění, výběrem řezného nástroje a řezných podmínek pro daný materiál obrobku.
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Spline interpolation in CNC milling
Soukupová, Veronika ; Píška, Miroslav (referee) ; Ohnišťová, Petra (advisor)
Tato práce se zaměřuje na využití různých typů splinové interpolace pro obrábění na číslicově řízených strojích. Cílem této práce je teoreticky popsat využití splinových interpolací při CNC frézování a následně stanovit a zhodnotit limity využití různých typů splinových interpolací na základně daného objemu vstupních dat. Součástí práce je vytvoření programu pro generaci různého počtu uzlových bodů na analyticky známé křivce. Následuje vložení uzlových bodů do vytvořeného CNC programu pětiosého obráběcího centra a poté jeho verifikace. Pro stejné uzlové body jsou aplikovány různé druhy interpolace pro následné porovnání metod a stanovení minimálního počtu bodů na délku křivky pro dosažené vyhovující přesnosti při použití dané interpolační metody.
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Streamlining production technology for specified pinion housing
Sádlo, Dominik ; Ohnišťová, Petra (referee) ; Zemčík, Oskar (advisor)
The aim of the thesis is to propose a new technology for the production of the specified pinion case and to compare it with the existing technology. At the beginning of the thesis are described the basic characteristics of the bushings and the use of the worm housing part produced by Wikov MGI. In the next part, attention is paid to the current technology of production and its evaluation. The practical part includes the choice of the machine, the clamping mechanism and the tools necessary for making the part. The last chapter of the thesis compares three variants of the technological process, in terms of time-consuming operations and economical advantage for Wikov MGI.
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Effective milling tools
Paseka, Petr ; Osička, Karel (referee) ; Humár, Anton (advisor)
The topic of this bachelor thesis are effective milling tools. First chapter is focused on description of the basic milling characteristics. Distribution and description of milling tools from the point of view of their construction, material, use and labeling is in the second chapter. Last chapter contains selection of three types of milling tools and cutting materials from two important producers and their comparison. The types of milling tools are face milling tools, radial slot milling tools and shoulder milling tools. The home producer is Pramet Tools s.r.o and the world producer is Sandvik Coromant.
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Vibration at milling of metal
Dvořák, Jan ; Štetina, Jakub (referee) ; Fiala, Zdeněk (advisor)
This thesis contains theoretical description of milling, mathematical description of oscillation and causes of self-excited vibrations during the milling process. It further contains dynamic measurement of machine-tools and stability lobe diagram. At last it states different ways of prevention, removal or maximum reduction of self-excited vibrations during the milling process.
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Design of new konception of the structural design of the main wing hinges of the Z 242
Hála, Aleš ; Augustin, Petr (referee) ; Píštěk, Antonín (advisor)
This diploma thesis deals with modernization of the Z 242 L aircraft wing. The main emphasis is given to the connection of the wing and fuselage. The new concept of both main and rear wing spar is designed together with integral fuel tank. The strength of the structure is evaluated analytically and numerically by use of Finite element analysis. Wide range of milling operations is implemented into manufacturing process as well. This thesis shows how to innovate current aircraft with respect to feasibility of the design in case of future project realization.
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Production of gear wheels with using dividing head
Cicha, Tereza ; Slaný, Martin (referee) ; Jaroš, Aleš (advisor)
The aim of this work is to characterize the production of gear wheels with using dividing head and also to produce the gear wheel by this method. The theoretical part of the bachelor thesis contains an overview of the machining methods for the production of gears and their characteristics. Theoretical chapters also contain a detailed description of the the production of gear wheels with using dividing head and materials used for the production of single gear tooth cutters. The aim of the practical part is to design, calculate and produce the gear wheel with using dividing head. The conclusion of the thesis is the overall summary and evaluation of the calculated data.
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The options of production of holes at the tube wall
Vysloužil, Oldřich ; Harant, Martin (referee) ; Peterková, Eva (advisor)
The topic of the bachelor thesis deals with processing and forming of profiles (tubes). In the thesis, the most well-known methods of making a hole in the wall of the tube such as drilling, cutting and milling are introduced. The work is further supplemented by some of the unconventional methods such as Flowdrill, T-drill, or currently the most required machining today – laser cutting. Basic technology process is described for each method, as well as examples of tools and machines are presented. In the end, complete evaluation is presented in the form of an overview of advantages and disadvantages.
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