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Searches press brakes
Volejníček, Martin ; Bilík, Martin (referee) ; Pavlík, Jan (advisor)
The goal of my thesis was to create an integrated classification of press brakes. Introduce advanced press brakes and their basic specifications. Bending is a very common way of forming. Production bent part of a waste-free and economical. Modern hydraulic press brakes allow quick and precise production. Automated bending cells achieve high productivity.
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The manufacturing of component from wire
Pecinová, Hana Elisabetha ; Lidmila, Zdeněk (referee) ; Peterková, Eva (advisor)
Project elaborate within bachelor's degree, present design production of components called "fan". Component is made from rod diameter 4 mm, of material ČSN 41 1343. Based on the literature study of issues bending and roll bending were performed some of calulations and for others was developed sugestion. Further was designed hand-operated machine for forming- bending and roll bending. For this hand-operated machine was drawn tracing documentation of completation and selected parts. Machine is primaly designed for solved component, but it can be used universally for stock part of small dimensions. In the end was carried out economic balance for production of machine and component.
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Hydraulic heating press with nominal force 600 kN
Tyburec, Adam ; Knoflíček, Radek (referee) ; Omes, Jiří (advisor)
This bachelor thesis contains a design of a hydraulic heating press. That includes the calculation of the press drive, the design of the hydraulic circuit, the analytical calculation of the hydraulic cylinder and the optimization of the press frame by FEM. Drawing of a press assembly, drawing of a hydraulic cylinder assembly and detailed drawings of selected components are made based on these results. At the end a simplified maintenance plan is created.
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Sheet Metal Stretch Forming Process
Lorenc, Tomáš ; Císařová, Michaela (referee) ; Peterková, Eva (advisor)
In this work, elaborated in the bachelor study, there is a general overview of the sheet metal stretch forming methods. The stretch forming processes shift the boundary properties of the materials and merge process of drawing and bending into one operation. That's why it's possible to do products from materials, which can not be possible to form by other methods in the same quality Positives of this technology are the minimization of cushioning, the production of complex, precise surface shapes, etc. The contribution of this work is a systematic summary of the principles that should be used as a tool for teaching or as a basis for the wider development of this method.
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Manufacturing of the Wall Bracket Bicycle
Sikora, Marek ; Císařová, Michaela (referee) ; Peterková, Eva (advisor)
This master’s thesis presents a proposal for the technology of manufacturing sheet metal part, which is a part of a bicycle wall bracket. The component is made of steel sheet ČSN 11 325 with subsequent surface treatment by galvanizing. Due to the chosen method of manufacturing with a progressive stamping die, the research part is focused on the technology of shearing and bending. Technological calculations were performed for the most suitable production variant, on the basis of which a mechanical press ANDRITZ Metals with the designation KSTU 2000-20-4G-PSE was chosen. Furthermore, the design of the tool itself is presented, which is substantiated by drawing documentation. At the end of the work, a technical and economic evaluation of the produced series of 300 000 workpieces per year is calculated.
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Draft of pin production technology
Hrdlička, Martin ; Osička, Karel (referee) ; Jaroš, Aleš (advisor)
The Master's thesis, written during the study of M-STM Manufacturing Technology and Management in Industry, is focused on the concept of the production technology of a pin. The thesis includes a description of forming and machining technology in terms of possibilities of their application in the production of the pin. Furthermore, by comparing both technologies and preliminary economic evaluations of production, it leads to the choice of the production method. This production method is then described, and the description contains the production process steps including the creation of the CNC program. The conclusion of the thesis is devoted to the technical and economic evaluation of the production concept.
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Manufacturing of part of garage automatic door lock by compound tool
Vaverka, Ivo ; Šlais, Miroslav (referee) ; Peterková, Eva (advisor)
This master’s thesis created in the master studies of the M-STG Manufacturing technology is focused on the manufacturing of a part of a garage automatic door lock by a compound tool. The part is made of a rolled steel coil of the S275JR material with the thickness of 2 mm. The number of parts manufactured per year equals to 600 000. Literary studies deals with the issues of cutting and bending. On the basis of the most advantageous manufacturing variant and technological calculations the compound tool is designed. As a working machine the eccentric press LEK 160 is chosen. In the economical evaluation part, the calculations to finding out when the manufactory becomes profitable are carried out.
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Design production of sink
Pecha, Oldřich ; Dvořák, Milan (referee) ; Podaný, Kamil (advisor)
Thesis submits concept of the sink fabrication technology where circular sink is made from rustproof austenitic steel 1.4301 (X5CrNi 18-10) using technology of conventional deep drawing without reducing wall’s thickness. Hydraulic press YL32 - 400 with nominal force 400 kN has been chosen as the production machine. Drawing tool with holder was designed to be used for this technology and its drawing documentation had been enclosed in this thesis. Size of the production series was set for 20 000 products annually. Control simulation of the drawing process has proven that designed component can be made and that computations are correct. Economic and technological estimation was performed which resulted in price being set for 555 czech crowns per piece. After manufacturing first 7 447 products the manufacturing process will become economically profitable.
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Production of short shaft by extrusion
Hondl, Jiří ; Šlais, Miroslav (referee) ; Forejt, Milan (advisor)
HONDL Jiří: Production of short shaft by extrusion. The project prepared as part of the Master-degree studies in the Engineering technology concerns the technology design for manufacturing a short shaft by extrusion. On the basis of the study cold forming methods and problems and following technical calculations was designed a four steps process of forming. Semifinished product has a cylinder shape with a diameter of 18mm and a length of 51,2mm. The production is designed for automatic multistage press TPZK 25 with nominal pressing force of 5 000kN from Czech producer and supplier of machinery Šmeral Brno company. Tools are made of tool steel, extrusion punch and extrusion die is designed of 19 830.4 steel, and extrusion die´s band is designed of 19 733.4 steel. Tools are designed to be improved by hardening and drawing.
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Production of supporting plate
Filip, Jiří ; Řiháček, Jan (referee) ; Podaný, Kamil (advisor)
The thesis presents a proposal of technology for production of supporting plate, which is a top part of a service trolley, serving for manipulation with switch of high voltage. The supporting plate is manufactured of low carbon, deep drawing steel DX51D+ZM thickness 2 mm and quality according to EN 10346. Annual serie was set for 200 pieces. In evaluation of production possibilities were chosen technologies of punching and bending. There was designed unfolded shape of the sheet metal with dimensions 1068 x 900 mm and created cutting plan. As was found, from one metal board is possible to cut out 2 pieces of the supporting plate, while 70% of material use. In the next step, punching tools were chosen and manufacturing process was made. The highest achieved cutting force was 122,8 kN. The chosen machine is hydraulic CNC press TruPunch 5000. For bending there was created a bending plan, according to which bends will be made in thirteen steps. Used bending tools are punch OW209/S and two types of matrix EV005 + FWZ and EV006 + FWZ. Maximal achieved bending force is, according to the calculation, 259,8 kN. Bending operations will be made on CNC press TruBend 5130. In a technical and economical evaluation was determined cost for the material, which is 57 337,5 Kč.
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