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Parameter Identification for Elastic-plastic Material Models from Experimental Data
Jeník, Ivan ; Šebek, František (referee) ; Kubík, Petr (advisor)
This master's thesis deals with the identification of the material flow curve from record of tensile test of smooth cylindrical specimen. First, necessary theory background is presented. Basic terms of incremental theory of plasticity, tensile test procedure and processing its outputs are described. Furthermore, possibilities of mathematical expression of the elastic-plastic material constitutive law, thus mathematical expression of the material flow curve itself. Mechanism of ductile damage of material is explained briefly as well. Overview of recent methods of the flow curve identification is given, focused on cases, when the stress distribution in a specimen is not uniaxial. That is either kind of analytic correction of basic formulas derived for uniaxial stress state, or application of mathematical optimization techniques combined with numerical simulation of the tensile test. Also unusual method of neural network is mentioned. For 8 given materials, the flow curve identification was performed using different methods. Namely by analytic correction, optimization, sequential identification and neural network. Algorithms of the last two methods were modified. Based on assessment of obtained results, application field and adjusting the parameters of single algorithms was recommended. It showed up, that an effective way to the accurate and credible results is the combination of different methods during flow curve identification procedure.
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Determination of mechanical properties of light metals and alloys and composites via small punch test
Langer, Jiří ; Dobeš, Ferdinand (referee) ; Válka, Libor (advisor)
The aim of diploma thesis is estimate mechanical properties (yield strength, maximum strength and elongation) of light alloys by means of SPT. For the experiments were selected aluminium alloys (Al 2024, Al 6082 T6, Al 7020 and NASA 398) magnesium alloys (MgZnMn, AZ31, AZ61) and composites (AZ91 + 20 % saffilu a Al + Al4C3). Theoretical part of this thesis is focused on analysis of conversion formulas, which were made from SPT data and conventional testing. Experimental part is dedicated to evaluation of experimental data and critical analysis validity of conversion formulas. In this part of thesis is discused the problematics of reproducibility methodology of SPT.
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The use of small punch tests for materials with a higher level of structural inhomogeneity
Gordiak, Michal ; Řehořek, Lukáš (referee) ; Válka, Libor (advisor)
Master's thesis deals with evaluating applicability of correlation relationships between material characteristics determined by Small Punch Test and standard tensile test for material AlSi7Mg0,6 manufactured by casting and technology SLM. Results of Small Punch Tests are correlated with yield strength, tensile strength, elongation, and Young's modulus of elasticity. For each material characteristic various correlation methods are compared, while for each method corresponding coefficients are determined. Consequently, the applicability of individual methods is evaluated by substituting coefficients determined by various studies. Primarily analyzed are correlation methods for which future normalization is expected. The results of master's thesis show that structural inhomogeneity caused by SLM process does not result in high inaccuracies in determining material characteristics. Larger impact on material characteristics has high porosity, which was identified in cast material and led to significant deviations in evaluating tensile strength and elongation.
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Analysis of Plastic Materials Produced by Additive 3D Printing Technology
Spišák, Lukáš ; Joska, Zdeněk (referee) ; Sedlák, Josef (advisor)
The diploma thesis deals with the influence of colouring additives and setting of the process parameters of 3D printing on the mechanical and surface properties of samples made of PLA material. The work describes the process of filament production, as well as the printing of normalized samples on a 3D printer using the additive method Fused Deposition Modeling. The impact of 3 types of colouring additives is evaluated on the basis of tensile test, hardness test and surface analysis. The evaluated quantities are primarily tensile strength, hardness, surface texture, roughness and corrugation. The work also evaluates the influence of the percentage of sample filling, the direction of the fibres of the inner filling and the orientation of the samples in the printing chamber of the 3D printer on the mechanical properties. The results are evaluated on the basis of the tensile test and the evaluated quantities are mainly the tensile strength, the ultimate stress and the modulus of elasticity in traction. The work is completed by evaluating the results and overall recommendations for filament manufacturers and users.
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Determination of Material Properties of Specimens Produced by Metallic 3D Printing
Zakl, Alexandr ; Peterková, Eva (referee) ; Řiháček, Jan (advisor)
This bachelor's thesis deals with mechanical properties and current status of 3D printing of metal parts, especially by DMLS/SLM method. Research part is dedicated to various technologies and suppliers in the field of 3D printing with emphasis on printing metal methods. Main purpose of this thesis is to connect the worlds of 3D printing and 3D optical measuring of deformation, so the part of research segment is dedicated to optical measuring and leading innovative company GOM. One of the leading product of this company is ARAMIS and in the context of this thesis it was present during the experiment as a instrument for measuring and inspecting material characteristics, and is present in research part where is mentioned a principle on which this device is working (digital image correlation) as is the device itsself. In the experimental part of this thesis, samples were printed on DMLS printer from company XactMetal, which were then submitted to a tensile test. Measurement was done using DIC based device ARAMIS and inspected for basic material properties in same named program.
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Properties of Metallic Materials Prepared by Cold Spray Technology
Piňos, Jakub ; Šiška,, Filip (referee) ; Čížek, Jan (advisor)
Cold spray is a novel coating method. Due to its low-temperature character, it has a potential to replace the high-temperature thermal spray processes in some applications. The presented work analyzes the microstructure and the phase composition of pure metal coatings deposited by cold spraying and evaluates selected mechanical properties. Specimens prepared by readily used HVOF industrial technology were used for comparison purposes.
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Computational simulation of the compression test of the open cell metal foam
Homola, Václav ; Skalka, Petr (referee) ; Ševeček, Oldřich (advisor)
The thesis presents computational simulation of compression test of a nickel foam and the 3D reconstruction of micro-CT images was utilized to generate the foam’s model of geometry. Explicit FEM is used to simulate compression test using software tool LS-DYNA and the stress–deformation curve is obtained together with deformed model’s mesh used for subsequent analysis. Sensitivity analyses were performed to configure the model and ensure best fit with values obtained during real-life experiment. The ANSYS Classic environment was then used to simulate tensile test of the foam compressed to various thicknesses. The tensile moduli in three mutually perpendicular directions of nickel foam were computed and the results were compared to experimental values as well. The results of tensile test simulation revealed considerable anisotropy of the foam’s elastic behavior. It can be said that the measured experimental data correspond very well with the elastic properties obtained from simulation up to certain level of compression. Analysis of the relationship between the element size and tensile moduli showed a significant difference between fine and coarse mesh. The optimal level of discretization and the overall model configuration ensuring high level of accuracy is proposed in this thesis.
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Optimalization of parts bonded by hot crimping
Liškář, Ladislav ; Řiháček, Jan (referee) ; Lidmila, Zdeněk (advisor)
The thesis describes the procedure for verifying the conceptual ideas of the company. Design and production of prototypes, testing and evaluation, quantifying savings. Two variants of crimped bond were chosen. For each was length of shaft changed to three and four crimped grooves. These prototypes were tested in two static and one dynamic tests. Recommendation for company is continue with other phases of development for shaft with four grooves.
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Hardenning of polymeric composites by nanotubes
Kuběna, Martin ; Zajíčková, Lenka (referee) ; Pantělejev, Libor (advisor)
This diploma thesis focuses on the influence of carbon nanotubes (CNTs) on the mechanical properties of a composite material with polyurethane (PU) matrix. The material was supplied in the form of thin films with thickness from 0.2 mm to 1.2 mm. The theoretical part of this thesis describes the production technology, properties and applications of composite materials PU/CNTs, and also deals with preparation technology and properties of both components of this composite material separately. The theoretical part also describes the principle of tensile testing of polymer materials. The experimental part of the thesis was primarily focused on comparing the tensile properties of a composite material PU/CNTs with tensile properties of pure PU. At first, tensile properties of pure PU were investigated, while the influence of various factors like strain rate, specimen thickness, heat treatment and aging was examined. In adition, stress relaxation tests and tests with strain rate jumps were performed on pure PU specimens. Then composite PU/CNTs was tested in tension and the results were compared with the results of tensile tests of pure PU. Composite material PU/CNTs was prepared with various concentrations, so it was possible to determine the effect of CNTs content on the tensile properties of the composite. The last part of this thesis deals with tensile tests of PU composite material with functionalized carbon nanotubes (PU/FCNTs), where the influence of surface modification (functionalization) of CNTs on the tensile properties composites was investigated. It was shown that the effect of both CNT and FCNT on mechanical properties of the composite is not significant. This conclusion was discussed on basis of the works of other authors, which do not unambiguously proved the positive effect of CNT or FCNT on mechanical properties of composites with polymer matrix.
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