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Evaluation of statistical quality control (SPC) in solving the stability of processes in die castings
Hejduk, Oldřich ; Morávková, Jitka (referee) ; Čech, Jaroslav (advisor)
The aim of the theoretical part of this thesis is to describe the system of the aluminium casting alloys, with focus on the aluminium castings used for die casting. In this part of the thesis the different methods of the quality management are described. The practical application of these methods is described in the experimental part of this thesis, in which we focus on the evaluation of the statistical quality management and the process stability of the die casting parts of the selector mechanism cover. This part of the thesis also contains suggestion for the QFD method for this cast.
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Optimization of wax and ceramic shell technologies in the company Fimes
Kolesár, Roman ; Vašťák, Patrik (referee) ; Horáček, Milan (advisor)
The thesis continue thematically in the previous development of the wax mixtures for the company Fimes. The general description of the investment casting process from the production of the die to casting of the wax pattern is handled in the first part. It is followed by the summary of the previously carried out experiments on cracking the shells. The experimental part describes the individual operations from the production of tested wax patterns to casting in the Boilercláv. The newly developed wax mixture is compared to the wax mixture used by the company Fimes. The experiments focus on the possibility of cracking the shells during the casting process and the dimensional stability of wax mixtures.
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Utilization and the metal chill optimization in production of heavy casting
Rybička, Petr ; Šenberger, Jaroslav (referee) ; Krutiš, Vladimír (advisor)
Grauation Theses is dealing with optimalization of using chills during the manfufacturing procedures of the casts. The first part is giving an overview about the chills itself in foundry industry. The second part is describing the heating procedures in Cast - chill – mould scheme. In the following part the options of calculations to design the chills are described. The practical part is solving the experimental optimalizations of the chills shape in accordance with the hammer ram.
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Solution technology multiple groove guide pulley.
Teplý, Radek ; Prokop, Jaroslav (referee) ; Kalivoda, Milan (advisor)
This essay discusses the production technology of multiple-grooved pulley and evaluates the technology of construction, the choice of the semi-product and their possible variations for production. The next aim is to describe the choice of production technologies, the selection of tools, the composition of technological process and the composition of different ways of chip removal during production. The essay also presents an economic of batch-production and it defines the optimal ways of production with regards to production costs.
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Production of Ductile Iron with Feritic Matrix
Blaha, Marek ; Šupálek, Milan (referee) ; Molliková, Eva (advisor)
This bachelor thesis deals with the properties and production of ductile cast iron with ferritic matrix. Theoretical part is focused on basic information about ductile iron, its chemistry, structure and mechanical properties. The production of ductile iron with ferritic matrix in JMA Hodonín Ltd is described in the next chapter of this thesis. In the experimental part the real cast is described together with its production technology and material. The practical part is concentrated on comparison of chemical composition, structure and mechanical properties of material of cast and keel blocks made of the same melt. Finally the results of experiments are summarized and the arrangements for improving conformity between material of cast and of keel block are suggested.
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Segregation during solidification in austenitic-ferritic stainless steels
Kejha, Richard ; Čech, Jan (referee) ; Pernica, Vítězslav (advisor)
The master thesis deals with processes of segregation in austenitic-ferritic stainless steels. The introductory part consists of characteristics features of austenitic-ferritic steels and theoretical analysis of segregation processes. The second part shows practical measurements of segregation in experimental casting. Macrosegregation was measured on a spectrometric analyzer and simultaneously solved in the simulation program MAGMA. The aim of this thesis is to verify the effect of solidification time and dwell time between liquidus and solidus temperature on the chemical heterogeneity of duplex stainless steel casting of about 500 [mm]. Chemical heterogeneity was solved for selected alloying and accompanying elements such as C, Mo, Ni, Mn, Cr. The microsegregation was not addressed. Comparison of the mechanical properties of cast and heat treated duplex steel was done by tensile testing of samples cut from the center of the casting.
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Motor-driven roller conveyor
Seďa, Marek ; Kašpárek, Jaroslav (referee) ; Pokorný, Přemysl (advisor)
Baccalaureate work deal with conceptual proposal powered motor-driven roller conveyor longitude 15 m, that the will transport cast given to proportions for either seats overleaf. Work is bent on calculation principal dimensions, solidity verification and generally general proposal constructional solving conveyor. Is free time type roller for transport casts saved on pallets, drive track, which will elect electric motor with gear - box. Last but not least also chain gearthat the to us will serve as driving element rollers. Baccalaureate work would had contribute by firms, companies and subjects, that the derive benefit from roller conveyor for transportation materials. She should enrich constructional possibilities solving these arrangements.
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Solution technology of two groove guide pulley production.
Pokladník, Robert ; Osička, Karel (referee) ; Kalivoda, Milan (advisor)
Technology compiling two groove pulley making for two types of billets. As a billets is used in both cases a cast iron EN-GJL-250. The technological process solves production of both variants from designing the billets to trans-mission to the storeroom. The production is realized through cutting operation by CNC machines. The tools are selected with cutting tip. Finaly both variants are compared from economical perspective.
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Manufacture of centrifugal Castings from iron and non-iron alloys
Žanda, Miroslav ; Kaňa, Václav (referee) ; Cupák, Petr (advisor)
The thesis describes and characterizes the foundry method of centrifugal casting, which was established in the 16th century. Based on a literature study of centrifugal casting and centrifugal force, the principle of centrifugal casting is described. Centrifugal casting can be divided according to the position of the axis of rotation to horizontal and vertical or by the method of right centrifugal casting, semi-centrifugal casting, centrifugal casting, or Tekcast method. The most basic and most common centrifugal casting product is a pipe. The pipe production is progressing from material melting, pre-operation machine preparation, casting and solidification of the melt, to adjusting and finishing of the pipe. We can cast centrifugally a several of materials, especially steel, cast iron, copper, zinc, aluminum and titanium. Centrifugal casting can also cast multilayer castings.
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