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Use of laser scanning head for surface hardening
Jedličková, Veronika ; Sigmund, Marian (referee) ; Mrňa, Libor (advisor)
The diploma thesis addressed the issue of laser surface hardening using dynamic oscillation of the laser beam. The theoretical part presents the hardening technology and suitable using of laser equipments. The fiber laser YLS 2000 was used in the experiment and the hardened material was steel 12 050, which is suitable for laser hardening. The influence of two selected parameters of the scan head on the resulting structure and hardness of hardening layers was examined. Based on the results, the choice of optimal parameters for identical conditions with the experiment was recommended.
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Design of wheel hub production
Zahálka, Tomáš ; Lidmila, Zdeněk (referee) ; Podaný, Kamil (advisor)
The subject of this thesis was to propose a possible way of production for a wheel hub on the front axle of VAZ 2101 made out of steel 12 050. Based on the accesible technologies was selected a volume thermoforming technology, specifically drop forging for its positive impact on mechanical features of forging. Construction of the die cnforms to the norm ČSN 22 8308 with closed spout groove. The forging is done by a hammer KHZ 8A, with an impact energy of 80 kJ. Dies, upper and lower, made of tool steel 19 552, tempered to 54 HRC.
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Forging of rotary forgings
Konvalina, Michal ; Štroner, Marek (referee) ; Lidmila, Zdeněk (advisor)
The thesis is focused on manufacturing proposal of the conveyor chain sprocket using die forging from steel C45 (12 050). Based on the literature review of eligible technologies, volume termoforming technolology has been selected here, more accurately closed die forging on a vertical crank forging press with an open flash gutter. Dimensions of forging and die are designed according to appropriate valid standards. Based on calculated tensile force of 10,83 MN will be forging performed on vertical forging press LZK 1600 P/SH. Forging die will be made of low alloy tool steel 1.2713 (19 662) and ejection of forging will be executed by three ejector pins in lower and upper finishing die.
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Production of shaft
Jančík, Petr ; Štroner, Marek (referee) ; Císařová, Michaela (advisor)
The bachelor's thesis is classified under the field of Engineering Technology and proposes a process for the production of a shaft made of steel 12 050 by combined extrusion. The material in question can be used, for example, for parts of mining machines, larger gears, pins or screws. In accordance with the acquired findings on the issue of volume forming, the production of the component was designed for two forming operations. A block with a diameter of 55 mm and a length of 146 mm was chosen as a semi-finished product. The production was designed on a Schuler automatic machine, which is a part of the company Metaldyne Oslavany, with a nominal force of 2 000 tons and a height of 7 meters in a series of 100 000 pieces per year.
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Use of laser scanning head for surface hardening
Jedličková, Veronika ; Sigmund, Marian (referee) ; Mrňa, Libor (advisor)
The diploma thesis addressed the issue of laser surface hardening using dynamic oscillation of the laser beam. The theoretical part presents the hardening technology and suitable using of laser equipments. The fiber laser YLS 2000 was used in the experiment and the hardened material was steel 12 050, which is suitable for laser hardening. The influence of two selected parameters of the scan head on the resulting structure and hardness of hardening layers was examined. Based on the results, the choice of optimal parameters for identical conditions with the experiment was recommended.
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Design of wheel hub production
Zahálka, Tomáš ; Lidmila, Zdeněk (referee) ; Podaný, Kamil (advisor)
The subject of this thesis was to propose a possible way of production for a wheel hub on the front axle of VAZ 2101 made out of steel 12 050. Based on the accesible technologies was selected a volume thermoforming technology, specifically drop forging for its positive impact on mechanical features of forging. Construction of the die cnforms to the norm ČSN 22 8308 with closed spout groove. The forging is done by a hammer KHZ 8A, with an impact energy of 80 kJ. Dies, upper and lower, made of tool steel 19 552, tempered to 54 HRC.
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Die forging
Stračánek, Rostislav ; Šlais, Miroslav (referee) ; Lidmila, Zdeněk (advisor)
This diploma thesis is based on proposal of manufacturing technology forging of connection rod by die forging. The connection rod is made of 12 050 steel and it is part of crank mechanism in combustion engine. Production series was specified to 120 000 pcs. for year. Into technology procedure was implemented method of cross wedge rolling before die forging. The material for transverse cross wedge rolling was chosen 19 554 steel. Process of die forging was selected three operation in vertical forging press LZK 4000 with pressure force 40 MN made by company Šmeral Brno a.s. For die material was chosen 19 552 steel. And finally was carried out technical and economical evaluation of the forging production.
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Manufacturing of clasp
Polách, Libor ; Řiháček, Jan (referee) ; Podaný, Kamil (advisor)
The project is focused on proposal of clasp technology production. The clasp is a part of central lock in parachute harness. The part is made of galvanized steel sheet metal, sheet metal thickness 3 mm. The part has a spatial shape with holes. Expected manufacture series is 25 000 per year. Bassed on literary studies and manufacture requirements on the clasp, the method of cutting combinated with stamping in combined tool was found the most optimal. The final shape of clasp will be done in three steps. The nobel steel 12 050, which performs required mechanical properties, was chosen as the main material for clasp manufacture. The manufacture will be made by eccentric press LEXN 100C. The expected price of the clasp is 9,7 CZK per piece with counting the procurement price of metallurgical semi-finished product and the tool.
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Forging gear
Šíma, Vojtěch ; Peterková, Eva (referee) ; Lidmila, Zdeněk (advisor)
The project elaborated in a frame of Bachelor‘s studies branch B-STG presents a technology design of a forged piece – gear wheel by drop forging. The wheel is made form 12 050.0 material and is a part of an agriculture machine. Considering the series of 45 000 pieces per a year and the precision of production, the drop forging for three operations was selected for production. The wheel will be produced on the crank drawing inclinable press LKZ 1600 P from Šmeral Brno, a.s. producer with nominal tensile force 16 MN. Swages are made of alloyed instrumental steel 19 552.8. At the end of the project technical economic evaluation of production and comparison of the forging technology and machining technology was implemented.
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Surface hardening of steels by high power diode laser
Bazalová, Lucie ; Daněk, Ladislav (referee) ; Mrňa, Libor (advisor)
The master thesis deals with the technology of surface hardening of steels by high power diode laser. The thesis is an experiment of surface hardening of steel 12 050 on various parameters of speed movement of the laser head and used power. At first, the work deals with the possible technology of surface hardening, industrial lasers and possible methods for measuring hardness. It describes the material used and the evaluation of the macrostructure and microstructure of the samples and evaluates the achievement of hardness, depending on the distance from the surface. The results are used to assess the suitability of the parameters during quenching.
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