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Virtual model of resonance adhesion test (EUSAMA)
Hortová, Petra ; Dočkal, Aleš (referee) ; Mazůrek, Ivan (advisor)
Thesis deals with problems about areas of a non-assembling diagnostics namely resonant adhesive tester according to an EUSAMA methodology. Result of the methodology is a technical condition examination of dampers. However with regard to testing of whole suspension and damping vehicle system are results distorted by influence of testing conditons and another vehical components. Goal of thesis is analysis limits of practical use resonant adhesive tester for a quality checking of mount wheels damping. Problems are solved by a virtual simulation in a program Adams/View where is created a real model of vehical axle of Skoda Roomster TDI 1.4. In the model is consequently simulated possible functional characteristics and abrasions of single components which influence the methodology. Virtual model will be using for research activity of Institute of machine and industrial design Faculty of mechanical ingeneering Brno University of technology.
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Design of 3D printer for high strength materials
Žlebek, Michal ; Dočkal, Aleš (referee) ; Koutný, Daniel (advisor)
Thesis deals with FDM 3D printing method and testing capabilities of optimum printing conditions for different materials. The aim of this work is to design and manufacture of experimental device that enables printing to investigate these conditions. A device designed in this work was named UK3DP and allows dual color object printing with maximum dimensions of the square base of 150 mm and a height of 150 mm. Before printing, the user can set almost all parameters affecting the printing process, including air temperature in heated chamber that is part of it. To verify the functionality several materials are tested, including ABS, PC and PEI. It also describes basic verification of the influence of selected parameters on the print result. Performs tensile tests confirming the influence of ambient temperature during printing on the quality of fiber connections, examines the final quality of the surface for each layer height and compares the resulting deformation of printed objects with other printers. The result of this work is a 3D printer capable of testing printing conditions for both existing and new types of materials with a range of user adjustable parameters.
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Design of airframe mold for ultra-light aircraft manufacturing
Zatočilová, Aneta ; Dočkal, Aleš (referee) ; Paloušek, David (advisor)
This diploma thesis deals with digital data processing during the design of a mould of ultralight airplane airframe. The final digital model meets the demands on manufacturability by using CNC machining. The realization, in compliance with the reverse engineering approach, was conceived in four phases, which had to be solved step by step in order to preserve the continuity of the process. The phases correspond to the main chapters of the practical part of the thesis. The first part is focused on 3D digitalization of airplane fuselage by using an optic scanner ATOS and photogrammetric system Tritop. The result of this part is digital data of fuselage geometry in form of polygon grid. Next part deals with software reconstruction of collected data – by optimizing polygon grid in order to provide suitable base for surface modeling. The third part, the most time demanding, handles the creation of airplane fuselage surface model. Geometry has to satisfy requirements for smoothness and tangential or curvative connection of surfaces, including other requirements resulting from model usage. The final part of the thesis documents the procedure of deriving a mould from the aircraft fuselage geometry.
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Verifikation of machine component strain
Novák, Tomáš ; Dočkal, Aleš (referee) ; Drápela, Miloslav (advisor)
The thesis deals with a comparative analysis of strain of parts using finite element method (FEM) and measurement of the optical system Pontos. Part was used the reflector of Volkswagen Polo. The subject of comparing were the values of deviations optical shield of reflector which excitation random vibration described power spectral density. The thesis presented describes of experimental measurements to obtain the boundary conditions using optical systems. FEM analysis was performed using software ANSYS Workbench 12.
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The design of hydraulic shock tester load frame.
Jícha, Martin ; Dočkal, Aleš (referee) ; Klapka, Milan (advisor)
The aim of this thesis is to design solution of load frame, which will be used with built-in hydropuls actuator for testing and diagnosis of diverted road vehicle suspension dampers. The work contains a brief description of the hydropuls technology principle , description of the main components and specific description of several commercially available devices, including their control systems. The next part of thesis is focused on examine of achal design. A complete design documentation is attached to the work.
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Methodology for remote diagnostic of the automotive shock absorbers
Halama, Jakub ; Dočkal, Aleš (referee) ; Klapka, Milan (advisor)
The diploma thesis deals with the application of acoustic methods for evaluating the technical condition of the shock absorbers. Analysis of acoustic radiation during damping operation leads to the definition of a new non-contact diagnostic methodology that can determine the condition of the shock absorbers. The first part of the thesis focuses on the noise radiation of the shock absorbers, which is caused by discontinuous dumping. Further, the methods for the noise source localization available at The Institute of Machine and Industrial Design are described – with their functionalities, advantages and limitations. Based on all the information, an appropriate method is selected and used in the experimental part of this work. Then, aeration and removing the full volume of oil with damage of the shock absorber tube are caused (induced) on several types of the shocks. Noise radiation is measured by a microphone array and by a sound meter; the acoustic maps, frequency spectra and the synchronous filtration graphs are calculated from the measured data. From the differences in the acoustic radiations of each shock condition, a suitable diagnostic criterion for a specific shock absorber is defined. The final part discusses obtained results. Based on these results, a general diagnostic methodology, applicable to any type of shock absorber, is formulated.
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Mobile tester of suspension automotive wheels
Novák, Petr ; Dočkal, Aleš (referee) ; Mazůrek, Ivan (advisor)
This diploma thesis deals with the constructional design, followed by the manufacturing of the tester for non-invasive diagnostics of cars shock absorbers. It is a resonant adhesive tester with 3 mm lift of measuring platform, in contrast with standardly manufactured testers with 6 mm lift. By reducing lift of measuring platform is eliminated failure of EUSAMA methodology for problematic vehicles. In the thesis are also included verifications of tester function and comparative measurements with standardly manufactured tester.
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Petrol station and lighting tower for races of GT cars
Nakládal, Tomáš ; Dočkal, Aleš (referee) ; Mazůrek, Ivan (advisor)
The aim of this diploma work is an engineering design of technical set of equipment for endurance racing according with FIA regulations. Equipment of pit box should assure: refueling, lighting place of pit box and distribution of compressed air. CAD model of box equipment is designed in SolidWorks 2007 software. Construction is verified by the help of finite element method (FEM) in ANSYS WORKBENCH software. Main emphasis is attached to functionality, variability and low prize of this solution.
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