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Production of chain wheel
Haltmar, Vojtěch ; Štroner, Marek (referee) ; Lidmila, Zdeněk (advisor)
This bachelor’s thesis deals with the production of chain wheel using the method of die forging. The wheel is made of C45 steel and is a part of the transmission of construction machinery. Based on the required mechanical properties of the component and batch production which amounts 20,000 pieces per year, three operations die forging is proposed for the production. An intermediate good for the production of the wheel is a cylindrical block with a 50 mm diameter and length of 100 mm. The forming machine for the production is vertical forging press LMZ 1600 P/SH with the nominal force of 16 MN. The trimming press LKOA 200 with the nominal force of 2 MN is used to remove the excess material. Forging dies are produced from tool steel ČSN 19 650 and are based on the technical drawings. The thesis also compares the production of chain wheel by machining and die forging concluding that the use of die forging method saves an amount of 42 CZK per piece.
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Precision forging
Alrawi, Hassan ; Peterková, Eva (referee) ; Lidmila, Zdeněk (advisor)
The bachelor’s thesis describes the characteristics of precision forging and forgings followed by the prerequisites necessary for the implementation of technology. In the following sections the theoretical and technological basis of individual methods is discussed which includes closed die forging, isothermal forging, and finally rotary forging. Also, their advantages and disadvantages and practical use was considered. For future development it is necessary to implement the automation of the entire production process in order to optimize the process as best as possible. There is also a possibility of a large-scale development of new processes to replace some of the existing methods
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Design of crane hook production
Horák, Tomáš ; Štroner, Marek (referee) ; Podaný, Kamil (advisor)
The thesis deals with the design of the production of a crane hook made of C45 steel. After evaluating suitable technologies, die forging on a mechanical press was chosen. Based on the analysis of technological technology, the shape of the part was modified and all necessary additions and limit deviations of forging dimensions were determined. The semi-finished product with a diameter of 65 mm and a length of 380 mm will be formed on a cross wedge rolling mill, bent on a separate press and subsequently forged. The crank forging press LZK 3150 B from the company ŠMERAL Brno a. S., With a nominal forming force of 31.5 MN, was chosen from the calculated forming force. The construction of the dies is based on the ČSN 22 8306 standard and they are made of 19,552 steel with subsequent heat treatment.
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Manufacturing of a jet half coupling
Ostřížek, Jan ; Štroner, Marek (referee) ; Řiháček, Jan (advisor)
The work deals with the design of the production of a jet half coupling made of aluminum alloy AlMg1Si1Mn. At the beginning of the work is an analysis of possible production methods, of which the most suitable method of die forging. Based on the evaluation of technological technology, shape adjustments are made, additions and dimensional deviations are selected. A semi-finished product 50 x 108 mm is determined from the forging volume. The crank press LZK 1600 P / SH is chosen for forging. According to the standards, 2 forging and 1 finishing dies are designed for the forging. At the end of the work is also given an analysis of cutting, on the basis of which the press LKOA 200 is chosen.
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Issues of drop forging on presses
Jelínek, Tomáš ; Štroner, Marek (referee) ; Podaný, Kamil (advisor)
This thesis is focused on the issue of drop forging on presses. The power forming machines works with calm pressure of the forging part. Their main disadvantage is the forging of the slag layer into the product. Hydraulic and mechanical presses are used for drop forging. This technology is mainly used in series production in most industries. To achieve a quality forging is necessary proper heating of the semi-finished product to the forging temperature. This reduces deformation resistance, tool wear and the required forming force The design of the forging is based on the drawing documentation of the required part. The shape of the product is driving for the dividing plane, the size of the stock, the permissible geometry deviations and tolerances. It is also necessary to take into account the flash groove, the clamping of the dies and the type of ejector. There are many companies in the market that deal with die forging. For clarity, several of them are listed, with an overview of the machine and production portfolio.
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Design of wheel hub production
Zahálka, Tomáš ; Lidmila, Zdeněk (referee) ; Podaný, Kamil (advisor)
The subject of this thesis was to propose a possible way of production for a wheel hub on the front axle of VAZ 2101 made out of steel 12 050. Based on the accesible technologies was selected a volume thermoforming technology, specifically drop forging for its positive impact on mechanical features of forging. Construction of the die cnforms to the norm ČSN 22 8308 with closed spout groove. The forging is done by a hammer KHZ 8A, with an impact energy of 80 kJ. Dies, upper and lower, made of tool steel 19 552, tempered to 54 HRC.
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Design of wheel hub production
Šidlák, Filip ; Jopek, Miroslav (referee) ; Podaný, Kamil (advisor)
The thesis deals with the design the technology production of wheel hub for the automotive industry made of C45 steel. After the evaluation of suitable technologies, a die forging on a mechanical press was selected. On the basis of technology analysis, the component shape was modified, all allowances and dimensional tolerances were set. According to calculated forming force, the crank press LZK 3150B with nominal force 31, 5 MN from the manufacturer Šmeral Brno, a. s., was chosen. Manufacturing is divided into two operations, pre-forging and after that final forging. Design of dies is based on the ČSN 22 8306 standard and they are made of tool steel of grade 19 552 with the subsequent heat treatment. The dies have upper and lower ejector for easier removal of the forged piece.
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Design of robotized workplace for die forging
Krejčí, Radek ; Zavadil, Radek (referee) ; Podaný, Kamil (advisor)
The thesis deals with the design of technology for production of wheels to be manufactured by die forging 15 142 low-alloy steel at an amount of 500,000 items per year. Based on a consideration of the suitable methods of manufacture, die forging on a Jing Duann FP-1600G vertical forging press was chosen as the best, as documented by the necessary technological and design drawings. A die with inserts made of 19 552 steel was designed for this machine. In view of the volume of annual production, a fully automated workplace was designed consisting of three robots and a chain and pan conveyor. In the conclusion there was a technical-economic evaluation of costs for the material of the semi-finished products and price of dies for annual production.
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Production of chain wheel
Haltmar, Vojtěch ; Štroner, Marek (referee) ; Lidmila, Zdeněk (advisor)
This bachelor’s thesis deals with the production of chain wheel using the method of die forging. The wheel is made of C45 steel and is a part of the transmission of construction machinery. Based on the required mechanical properties of the component and batch production which amounts 20,000 pieces per year, three operations die forging is proposed for the production. An intermediate good for the production of the wheel is a cylindrical block with a 50 mm diameter and length of 100 mm. The forming machine for the production is vertical forging press LMZ 1600 P/SH with the nominal force of 16 MN. The trimming press LKOA 200 with the nominal force of 2 MN is used to remove the excess material. Forging dies are produced from tool steel ČSN 19 650 and are based on the technical drawings. The thesis also compares the production of chain wheel by machining and die forging concluding that the use of die forging method saves an amount of 42 CZK per piece.
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Forging oblong forgings
Příkaský, Jakub ; Štroner, Marek (referee) ; Lidmila, Zdeněk (advisor)
The project deals with the design of the production of a rod-shaped component using a die swage. The material is steel 12 060. Based on a literature study on forging and calculations, the forging, the technological process and the hammer die were designed. Based on the calculated work required, the power hammer KHZ 2 was designed. Technical and economic evaluation was performed.
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