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Analysis of material to be machined influence on the wear and tool durability
Tolkner, Josef ; Novák, Zdeněk (referee) ; Bumbálek, Bohumil (advisor)
Machining technology is a multi disciplinary field, and together with the economy are playing always more important role in the success of the enterprise market products and services. Recent studies show that it requires very close link between technology, management and information technology such as the integration process and production planning, simulation of manufacturing systems, production flexibility, virtual machines, control algorithms, etc. The key changes are based on the requirements for miniaturization of products, higher production accuracy, closer tolerances, better surface quality, part of weight reduction, reduction of lot size and reducing production costs. The report is focused on machining titanium alloys. In the theoretical part are presented the properties and the distribution of titanium alloys. In the practical part is then carried out an experiment aimed to influence the composition of workpiece material on tool wear. Experiment results and recommendations are listed at the end of this report.
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On the evaluation of cutting performance when machining
Kolomý, Štěpán ; Fiala, Zdeněk (referee) ; Píška, Miroslav (advisor)
This bachelor thesis focuses on cutting performace during intterupted cutting conditions and on the problems of intermittent turning. There is tested cutting performace of indexable inserts from cubic boron nitride and ceramic during interrupted face turning in experimental part. Tools wear and shape of chips are analyzed. The output of this work is data processing and their comparison.
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Influence of coatings on durability of cutting inserts during longitudinal turning
Balíček, Martin ; Sámelová, Vendula (referee) ; Jaroš, Aleš (advisor)
This thesis deals with the influence of deposited coatings for durability and tool wear during longitudinal turning of steel CSN 41 1600 (E335) and influence of wear and surface quality. The theoretical part is focused on characteristics of turning technology, application, manufacturing and methods of coating cemented carbide and tool wear. The experimental part of the thesis includes the evaluation of the measured values, a description of the material, used tools and machine tool. The values measured in the experiment imply that the most suitable of the tested tool inserts is WNMG 3-1-NF with applied coating TiAlN + TiN. Surface quality decreases with increasing wear of the tool.
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Testing of Cutting Tools for Multi-Axis Machining at Machining Centres
Dvořáček, Jan ; Mrkvica, Ivan (referee) ; Janáč, Alexander (referee) ; Píška, Miroslav (advisor)
The thesis is focused on testing of the cutting tools for machining on five axis machine tools and possibility of implementation of designed experiments in this area. The theoretical section focuses attention on analysis of specific features during five axis machining, including chip cross section and particularity of tool testing under high speed cutting conditions with consideration of dynamic stability of cutting tools. In the thesis force loading of the tool is discussed as well as its measurement process, considering force development caused by tool wear and data analysis. Description of designed experiment and its application to the area of tool testing is included as well. All theoretical predictions are followed by experimental verifying by extensive number of experimental tests, including evaluation of cutting tool condition, influence of hard coatings on cutting power of the tools, etc. For each of testing conditions are designed specific methods of processing of gathered data as well as evaluation of power of the cutting tools. Gathered data were processed by means of statistical evaluation and by statistical methods of designed experiments. The thesis contains also the extensive number of records and analysis, documented by means of light microscopy as well as electron microscopy.
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HSS end milling cutters with PVD coatings and their use in practice
Vondra, Jiří ; Slaný, Martin (referee) ; Jaroš, Aleš (advisor)
This diploma thesis deals with the durability of PVD coating in front groove milling. In the theoretical part there is the analysis of high-speed steels, a survey of milling and an overview of coating methods. The experimental part is focused on the power ratios during milling with a router cutter and its wear. From the experiment it is possible to conclude that nanocomposite coatings reduce cutting forces, but do not produce the most durable tool under the cutting conditions.
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The durability of cutting inserts during face milling
Spáčil, Radek ; Slaný, Martin (referee) ; Jaroš, Aleš (advisor)
The bachelor thesis deals with the wear of cutting tools in the form of cutting inserts during face milling. The thesis is divided into two parts. The first part is a form of search which describes milling technology and also includes progressive milling method HFC. The next chapter describes the types of using cutting materials with greater emphasis on sintered carbides. The third chapter deals with the basic methods of coating. The experimental part of bachelor thesis gives a description of used material, tool, machine, and the experimental progress. The aim of the experiment was to compare the durability and to compile the action of forces for cutting inserts. The experiment has shown that the cutting force increases as wear level increases.
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Tool wear testing method of cutting tools with cermet cutting edges in turning
Koppová, Aneta ; Kouřil, Karel (referee) ; Sedlák, Josef (advisor)
The diploma thesis deals with the analysis of the wear of tools fitted with cermet cutting edge. The first part is focused on the theoretical aspects of the problem, which are applied in the practical part. The aim was to perform cutting tests in which carbon steel was turned under selected cutting conditions. Tool wear during turning and the quality of the machined surface were monitored. Machining continued until the selected wear criterion reached the limit value. Two different cermets were tested and the measured data were the basis for the analysis of the wear of the tool edges and the determination of the tool life.
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Cutting forces when drilling fibre reinforced composites
Režný, Tomáš ; Sedlák, Josef (referee) ; Humár, Anton (advisor)
This master´s thesis is focused on fibre–filled composite materials, their distribution, labeling, usage, development and production. The aim of this work is complex processing of acquired technical knowledge, and evaluation of technological rehearsals of drilling composite materials which are reinforced by glas fiber and prepreg in terms of the impact of the machined material, wor-king conditions and the tool, and its wear to the feed force value and torque.
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Analysis of wear on cutting edges during turning of main steels
Balíček, Martin ; Sedlák, Josef (referee) ; Jaroš, Aleš (advisor)
This diploma thesis deals with the choice of suitable VBD for longitudinal turning barrel steel OCHN3MFA. In the theoretical part, serving as a basis for the experimental part, the technology of turning, tooling and coating methods was analyzed. In the experimental part, ten VBDs were tested, eight of which were of cemented carbide and two of ceramic. The monitored parameters were force load and tool wear VB. From the evaluated load data and tool wear, a suitable VBD for turning barrel steel was selected. The most suitable VBD for turning barrel steel is VBD – G. Tools VBD – I and VBD – J from ceramics are inappropriate tools for turning barrel steel.
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Testing and Analysis of a Broaching Machine
Dvořák, David ; Chladil, Josef (referee) ; Sedlák, Josef (advisor)
This master's thesis deals with the broaching technology. Theoretical part includes the essay about the technology, tools and machines used for broaching. Theoretical part also describes the analysis of the broaching machine testing. Practical part is focused on the collecting, comparing and analysis of the data. These data have been collected during and after the broaching process. The supplier of the new analysed broaching machine is Stenhoj Hydraulik and the older machine has been made by Arpini. The measurements show that the increased number of broached pieces influence the cutting force and the quality of the surface due to wear of the tool which has been also monitored. The measuring dimension through the ball is almost constant. In the conclusion we evaluated the economical aspect of the results.
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